PADT Spins-Off Successful 3D Printing Support Removal Equipment Line Into a Separate Company, Oryx Additive

One of the most exciting, and terrifying, aspects of being a parent is when it is time for your children to head out on their own.  Here at PADT we have been growing and nurturing our 3D Printing Post Processing business for 10 years.  With 12,500 Support Cleaning Apparatus systems in the field globally, it was time to give our SCA business the freedom it needs to grow.

We are very proud to announce the creation of a new company, Oryx Additive.

Initially, not much will change, other than the name as we focus on building an outstanding team that is as excited as we are about this much-needed aspect of 3D Printing.  Stay tuned as we all watch Oryx Additive grow and prosper.

Please find the official press release on this new partnership below and here in PDF and HTML.

If you have any questions about soluble support removal or other post-processing steps for additive manufacturing, reach out to info@padtinc.com or call 480.813.4884.

Press Release:

PADT Spins-Off Successful 3D Printing Support Removal Equipment Line Into a Separate Company, Oryx Additive

PADT’s Industry Leading Support Cleaning Apparatus (SCA) Business Becomes Oryx Additive, Focused on Developing New Post-Processing Equipment for Additive Manufacturing

TEMPE, Ariz., March 5, 2019 ─ PADT, a globally recognized provider of numerical simulation, product development, and 3D printing products and services, today announced the spin-off its successful Support Cleaning Apparatus (SCA) 3D printing support removal equipment business into a separate company, Oryx Additive. Taking the reins after PADT’s successful 10-year run as the leading supplier in the industry, Oryx Additive will build on PADT’s existing line and develop new innovations for 3D printing post-processing.

“In additive manufacturing, parts coming off the printer often require the removal of support material or other secondary processes to yield the finished parts. The PADT SCA product-line has been the most popular soluble support removal product for more than a decade,” said Rey Chu, principal and co-founder, PADT. “The growth of the 3D printing industry has increased the demand for post processing equipment and provided us with the opportunity to expand this portion of PADT’s business by creating a separate company. Oryx Additive will continue PADT’s legacy of offering solutions that reliably process 3D printed parts while reducing cycle time and increasing productivity.”

Oryx Additive will leverage PADT’s experience in engineering, manufacturing, and 3D printing post-processing to continue developing innovative solutions to meet additive manufacturing post processing needs. Oryx Additive will take over the responsibility of continuing supply and service on the current SCA products immediately. Oryx Additive will also provide future upgrades and develop expanded applications of these products.

PADT has developed a comprehensive post-processing product roadmap and a broad product pipeline that Oryx Additive will focus on bringing into the market in the near future. With strong leadership, a wide installed customer base, extensive industry knowledge, and engineering expertise, Oryx Additive is positioned to introduce new post-processing products to serve the 3D printing and additive manufacturing industry quickly.

For more information on Oryx Additive or PADT and its background in 3D printing post-processing equipment, please visit www.oryxadditive.com or www.padtinc.com.

About PADT

PADT is an engineering product and services company that focuses on helping customers who develop physical products by providing Numerical Simulation, Product Development, and 3D Printing solutions. PADT’s worldwide reputation for technical excellence and experienced staff is based on its proven record of building long-term win-win partnerships with vendors and customers. Since its establishment in 1994, companies have relied on PADT because “We Make Innovation Work.” With over 80 employees, PADT services customers from its headquarters at the Arizona State University Research Park in Tempe, Arizona, and from offices in Torrance, California, Littleton, Colorado, Albuquerque, New Mexico, Austin, Texas, and Murray, Utah, as well as through staff members located around the country. More information on PADT can be found at www.PADTINC.com.

About Oryx Additive

Oryx Additive is a subsidiary of PADT, specializing in the innovation and engineering of additive manufacturing post-processing solutions. Headquartered in Tempe, Arizona and serving a global customer base, Oryx Additive was founded based on the success of PADT’s industry-leading 3D printing support removal equipment line, the Support Cleaning Apparatus (SCA). Oryx Additive will continue to supply the SCA as well as develop new support removal equipment to serve the growing population of companies leveraging additive manufacturing across industries More information on Oryx Additive can be found at www.oryxadditive.com.

# # #

Media Contact
Alec Robertson
TechTHiNQ on behalf of PADT
585-281-6399
alec.robertson@techthinq.com
PADT Contact
Eric Miller
PADT, Inc.
Principal & Co-Owner
480.813.4884
eric.miller@padtinc.com

Our Parking Lot Gets Cool for PADT Motorsport Day

There were Chevys and Fords, Porches and Harleys, Teslas and Acuras. Big trucks and little sports cars. And of course, there was pizza. Our first ever Motorsport Day was a blast. Mechanical engineers have a special relationship with cars. For those of us who studied machine design, statics, dynamics, thermo, and CAD, various forms of motor driven transportation often represent the pinnacle of our trade during a given era. So having a parking lot full of wheeled vehicles tickled our brains.

Employees, as well as family and friends of employees, brought their rides. The best part was to see the love and passion that the owners put into their vehicles. These are far more than just a way to get to and from work. One thing we can’t share in words is the sound of each machine. From the purr of the Porche to the throaty roar of the two drag cars to the rumble of the Harley, each one had its own unique and special sound. And the Tesla, not wanting to be left out in the sound department, cranked up its stereo did a dance for us.

This was our first attempt at this type of an event, a practice run to see if anyone was interested. Duh. It was a huge success. So, watch your email and this blog for an announcement of our 2020 Motorsport Day when we will open it up to customers and vendors who are interested in sharing their ride or taking a look.

Words don’t do these marvelous machines justice, so here is a gallery with this year’s entries. And for the car fans, a table after that gives specifics on each vehicle.


—-Owner—-

—-Year—-

———-Make———-

———-Model———-
Rob R1935ChevyStandard Three Window Coupe
Tom S1950Chevy3100 – Resto Mod Patina Truck
Ralph G1964ChevyNova SS (Chevy II)
Steve G1968FordMustang Cobra Covertible
Vince E1969ChevyNova SS
Dwaine R1973ChevyCorvette
Scott R1983Datsun 280ZX
Mark M2001DodgeRAM 2500
Ted H2003AcuraCL Type S
Tom B2011ChevyCamaro SS
Teri S2015Harley DavidsonDyna Lowrider
Tim M2015Porsche911 Carrera S
Roger S2018TeslaX

Press Release: Grant to ASU, PADT, and Others for Advancement of 3D Printing Post-Processing Techniques

We are very pleased to announce that PADT is part of another successful Federal grant with ASU in the area of Additive Manufacturing.  This is the second funded research effort we have been part of in the past twelve months and also our second America Makes funded project.

It is another great example of PADT’s cooperation with ASU and other local businesses and also shows how Arizona is becoming a hub for innovation around this important and growing technology.

Please find the official press release on this new partnership below and here in PDF and HTML.

You can find links to our other recent research grants here:

If you have any questions about, additive manufacturing or this project, reach out to info@padtinc.com or call 480.813.4884.

Press Release:

$800,000 in Matching Funds Appointed to ASU, PADT and Other Partners by America Makes for the Advancement of 3D Printing Post-Processing Techniques

This Grant Marks PADT’s Second Federally Funded Project in the Past Year, and its Second America Makes Funded Project in the Past Two Years

TEMPE, Ariz., January 24, 2019 ─ PADT, a globally recognized provider of numerical simulation, product development, and 3D printing products and services, has announced it has joined ASU in a Directed Project Opportunity to advance post-processing techniques used in additive manufacturing (AM). The project is being funded by the Air Force Research Laboratory (AFRL) and the Materials and Manufacturing Directorate, Manufacturing and Industrial Base Technology Division and driven by the National Center for Defense Manufacturing and Machining (NCDMM).

ASU was one of two awardees that received a combined $1.6M with at least $800K in matching funds from the awarded project teams for total funding worth roughly $2.4M. ASU will lead the project, while PADT, Quintus Technologies, and Phoenix Heat Treating, Inc. have joined to support the project.

“Our ongoing partnership with ASU has allowed us to perform critical research into the advancement of 3D printing,” said Rey Chu, principal and co-founder, PADT. “We are honored to be involved with this project and look forward to applying our many years of technical expertise in 3D printing post-processing.”

The goal of this research is to yield essential gains in process control, certified processes, and the qualification of materials and parts to drive post-processing costs down and make 3D printing more accessible. PADT will be responsible for providing geometry scanning capabilities, as well as technical expertise.

PADT has deep experience in 3D printing post-processing techniques due to the development of its proprietary Support Cleaning Apparatus (SCA), the best-selling post-processing hardware on the market. Initially released in November 2008, more than 12,500 SCA systems have sold to-date. The SCA system was awarded a U.S. patent in October 2018.

This grant will be the second federally funded research project in 2018 which teams PADT and ASU to advance 3D printing innovation and adoption. The first project received a $127,000 NASA STTR grant and is aimed at accelerating biomimicry research, the study of 3D printing objects that resemble strong and light structures found in nature such as honeycombs.

For more information on PADT and its background in 3D printing post-processing, please visit www.padtinc.com.

About Phoenix Analysis and Design Technologies

Phoenix Analysis and Design Technologies, Inc. (PADT) is an engineering product and services company that focuses on helping customers who develop physical products by providing Numerical Simulation, Product Development, and 3D Printing solutions. PADT’s worldwide reputation for technical excellence and experienced staff is based on its proven record of building long-term win-win partnerships with vendors and customers. Since its establishment in 1994, companies have relied on PADT because “We Make Innovation Work.” With over 80 employees, PADT services customers from its headquarters at the Arizona State University Research Park in Tempe, Arizona, and from offices in Torrance, California, Littleton, Colorado, Albuquerque, New Mexico, Austin, Texas, and Murray, Utah, as well as through staff members located around the country. More information on PADT can be found at www.PADTINC.com.

# # #

Media Contact
Alec Robertson
TechTHiNQ on behalf of PADT
585-281-6399
alec.robertson@techthinq.com
PADT Contact
Eric Miller
PADT, Inc.
Principal & Co-Owner
480.813.4884
eric.miller@padtinc.com

2018, What a Great Year for PADT

Just a few more days before PADT’s Holiday break between Christmas and New Year’s Day. As much as we try to finish things up, 2018 is not going to bed without a fight. Everyone is busy. And that is what the entire year was like.

Some years you remember more than most, and I think 2018 will be one of the more memorable years.

We had a lot of new activities and made a lot of noise in the community. If you scroll through the list of milestones below you will see that we opened offices, won research grants, received awards, and added partners. And much more. We could have never achieved so much without our outstanding employees, supportive partners, and fantastic customers.

Three of those events stand out to me and are worth mentioning here in this final blog entry of the year.

The first happened at the start of the year when we launched ANSYS sales in Austin, Texas. We have been selling and supporting customers in Arizona, Colorado, Utah, and New Mexico for decades. We have also been doing business in California for some time.  The addition of Texas was special because it was our first major growth east of the Rocky Mountains. Texas is culturally very much a part of the Southwestern US, and it felt right to add branch out there. And it has gone great.  We are reconnecting with people we knew through consulting, meeting new customers, and adding long-term ANSYS customers to our user family. It has been great.  And the Bar-B-Que is as good as everyone promised.

Texas was all about moving east.  The next important milestone was about moving up. Up into space.  We have been in the Additive Manufacturing business since we started PADT, and many of our customers have been Aerospace companies.  They have worked with us to make prototypes and tooling that helped them get better solutions into orbit faster. But never have they tried to fly structural 3D Printed parts. Until this year.

The Orion spacecraft leverages a variant of new Stratasys Antero 800NA to build an intricately-connected 3D printed docking hatch door

NASA, Lockheed Martin, Stratasys, and PADT worked together to put the right processes, materials, and Additive Manufacturing systems in place to allow Lockheed Martin to deliver next-generation 3D printed parts for NASA’s Orion deep-space spacecraft.  They manufactured a docking hatch door using Stratasys Antero 800NA material that is approved for flight. In fact, the plan is to take the spacecraft beyond the orbit of the moon as a test.  We are very proud to have played a role in making this happen.

The last achievement worth emphasizing is one of the awards we received. The ANSYS Technical Support Team from PADT was a Silver Winner of the 2018 Customer Service Department of the Year Award. A Silver Stevie.  Not only is this remarkable because it is national recognition for what our team does, it comes during the busiest technical support year we have ever faced. As ANSYS adds products and customers, the team’s job gets harder. And they step up to the plate (well, phone or email client) every day and satisfy customers. The reviewers at the American Business Awards stated: “PADT defines what premium customer service looks like.”   Great recognition for all of their hard work.

Some further highlights from the year are listed below.

As we rush to get things done and eat more holiday treats off the table in the hallway, we want to thank everyone who helped make this a memorable year.  All of us at PADT look forward to creating even more memories and establishing greater milestones in 2019.

PADT 2018 Highlights (with links for more details!):

February:

March:

April:

May:

June:

July:

August:

October:

November:

Press Release: PADT’S Quality Management System Receives AS9100D(2016) + ISO 9001:2015 Certification

Additive Manufacturing has been making a transition from a prototyping tool to an accepted way to make tooling and end-use parts across industries, and specifically in the Aerospace industry. PADT has always been at the leading edge of this transformation and today we are pleased to announce the next step in this evolution: The Quality Management System PADT uses to manage our scanning and 3D printing services have been certified to be compliant to the AS9100D(2016) and ISO9001:2015 standards.

This certification will allow our Aerospace customers to come to PADT with the knowledge that an accredited quality organization, Orion Registrar, Inc., has audited our QMS and it meets the requirements of the latest aerospace manufacturing quality standards. Developing our QMS to meet these standards has been an ongoing effort in PADT’s Advanced Manufacturing Department that separates the scanning and 3D Printing services we offer from most service providers.  This investment in developing a robust and effective QMS and the certification it has received reaffirms our commitment to not just print or scan parts for people.  PADT takes quality, process, and customer satisfaction seriously.

Even if they are not printing or scanning Aerospace components, customers benefit from our certified QMS.  Every project is conducted under an established system that builds in quality, inspects for it, and continuously improves.

This milestone would not have been achieved without the dedication of our quality team along with the cooperation and enthusiasm of our Advanced Manufacturing staff.  From front-office to facilities to machine operators, everyone did their part to establish a high standard and then achieve certification.

The best way to understand the advantages of how PADT does Scanning and 3D Printing is to try us out.  You can also learn more by visiting our Aerospace Manufacturing page where we talk about our QMS and the services it covers.

Please find the official press release on this new partnership below and here in PDF and HTML

If you have any questions about our certification, additive manufacturing, or scanning & reverse engineering, reach out to info@padtinc.com or call 480.813.4884.

Press Release:

Confirming its Commitment to Customer Service, PADT’s Quality Management System for 3D Printing and Scanning Earns Aerospace Certification

AS9100D(2016) + ISO 9001:2015 Certification Ensure PADT Aerospace Customers
Receive Consistent and Excellent Quality Products and Services

TEMPE, Ariz., September xx, 2018 ─ In a development that confirms PADT’s aerospace customers receive products and services carried out under the most stringent quality assurance processes, PADT’s Quality Management System (QMS) has been certified compliant to AS9100D(2016) and ISO9001:2015 standards. The certified QMS is applicable to 3D scanning and the manufacture of 3D printed components for aerospace and commercial customers. PADT joins a short list of companies with a certified QMS that covers 3D scanning and manufacturing using 3D Printing. The company is also International Traffic in Arms Regulations (ITAR) registered.

“This certification represents strong, third-party validation of our long-standing commitment to quality, continuous improvement, and the delivery of efficient solutions with the upmost value,” said Rey Chu, principal and co-founder, PADT. “We are proud of the thoroughness and attention to detail of our team. Our aerospace customers can be confident that we meet the most stringent industry standards.”

To earn the QMS certification, PADT underwent a rigorous and thorough audit that qualifies the establishment and thorough review of systems and processes, continuous improvement practices, and customer satisfaction efforts. The services that PADT offers under its certified QMS include Fused Deposition Modeling (FDM), Stereolithography (SLA), Selective Laser Sintering (SLS), PolyJet 3D printing, on-demand low volume manufacturing with Carbon digital light synthesis 3D printing technology, optical scanning, inspection, and reverse engineering.

PADT has a long history of prototyping for aerospace companies and has seen an increase in the industry’s use of 3D scanning and printing for end-use parts as the technology has advanced. The QMS certifications ensure PADT’s experience and excellence in carrying out these services.

To learn more about PADT and its QMS certification, please visit  www.padtinc.com/aeromfg

About Phoenix Analysis and Design Technologies

Phoenix Analysis and Design Technologies, Inc. (PADT) is an engineering product and services company that focuses on helping customers who develop physical products by providing Numerical Simulation, Product Development, and 3D Printing solutions. PADT’s worldwide reputation for technical excellence and experienced staff is based on its proven record of building long-term win-win partnerships with vendors and customers. Since its establishment in 1994, companies have relied on PADT because “We Make Innovation Work.” With over 80 employees, PADT services customers from its headquarters at the Arizona State University Research Park in Tempe, Arizona, and from offices in Torrance, California, Littleton, Colorado, Albuquerque, New Mexico, Austin, Texas, and Murray, Utah, as well as through staff members located around the country. More information on PADT can be found at www.PADTINC.com.

# # #

Media Contact
Alec Robertson
TechTHiNQ on behalf of PADT
585-281-6399
alec.robertson@techthinq.com
PADT Contact
Eric Miller
PADT, Inc.
Principal & Co-Owner
480.813.4884
eric.miller@padtinc.com

 

U.S. Patent on the Method and Apparatus for Removing 3D Printing Support Materials Awarded to PADT

This has been a busy year for PADT.  So busy in fact that we forgot an important announcement from January. PADT was granted US Patent 9,878,498 for some of the technology we use in our line of devices that remove soluble supports from 3D Printing parts.  The official title: METHOD AND APPARATUS FOR REMOVING SUPPORT MATERIAL is actually fairly accurate.  It covers the hardware configuration inside the device along with the methods that are used for the systems we make and sell for removing support material from 3D Printed parts.

PADT introduced our first Support Cleaning Apparatus (SCA) to the market in 2008.  We learned a lot from that first SCA-1200 and developed intellectual property around the equipment and methods we used in our second generation systems, the SCA-1200HT and SCA 3600.  With over 12,000 total units shipped, these machines take the work out of support removal making 3D Printing faster and easier.

Take a look at the press release below, or the patent itself, to learn more about what makes our systems unique and better.  Decades of experience in 3D Printing, product development, and simulation went into developing the ideas and concepts capture in the patent and realized in the reliable and easy-to-use SCA product family.

Please find the official press release on this new partnership below and here in PDF and HTML

If you have any questions about our support removal solutions in particular or 3D Printing in general, reach out to info@padtinc.com or call 480.813.4884.

Press Release:

U.S. Patent on the Method and Apparatus for Removing 3D Printing Support Materials Awarded to PADT

PADT’s Support Cleaning Apparatus (SCA) System is the Standard for Soluble Support Removal and is Bundled with Many Stratasys 3D Printers

TEMPE, Ariz., October 2, 2018 ─ To meet the need for improving the process of removing support material often required to hold up a part during 3D Printing, PADT, the Southwest’s largest provider of simulation, product development, and additive manufacturing services and products, developed its Support Cleaning Apparatus (SCA) systems. PADT today announced that it has been awarded a U.S. patent for its SCA system invented by Rey Chu, Solomon Pena and Mark C. Johnson.

PADT’s SCA systems are currently sold exclusively by Stratasys, Ltd. (SSYS) for use with any of the Stratasys printers that use the Soluble Support Technology (SST) material. Known for its innovation in the industry, this award marks PADT’s 4th patent to-date.

“When Stratasys first introduced its soluble support material that can be dissolved with chemicals to help remove supports in the 3D Printing process, we knew that existing support removal devices were not reliable or efficient enough to handle the innovation,” said Rey Chu, co-founder and principal, PADT. “We used computational fluid dynamics simulation, our extensive product development skills, and knowledge from over two decades of 3D Printing experience to design the industry’s most efficient and reliable support cleaning solution. We are proud that our SCA system has now been granted patent protection.”

The patent protects the intellectual property applied by PADT to achieve its industry-leading performance and reliability goals of soluble support removal. Critical information in the patent includes how the SCA system is laid out and has different sections, each with a purpose for achieving the intended results. It also identifies the geometry and orientation of the system that forces the water to move in a specific pattern that cleans the parts more efficiently.

   

About PADT Support Cleaning Apparatus Systems

PADT shipped its first SCA system in November 2008 and has since reached more than 12,000-unit sales worldwide. There are currently two units in the SCA family, the SCA-1200HT with a 10x10x12” part basket and the larger SCA 3600 with a 16x16x14” part basket. They offer temperature ranges suitable to remove support from all Fused Deposition Modeling (FDM) and PolyJet materials including:  ABS, ASA, PC, Nylon, and PolyJet Resins.

The PADT SCA system has received impressive reviews from 3D printing practitioners. PADT is using its experience, the IP captured in this patent, and new concept to develop additional systems to satisfy a broader set of needs across the 3D Printing industry. For more information on the PADT SCA family of products, please visit http://www.padtinc.com/sca.

About Phoenix Analysis and Design Technologies

Phoenix Analysis and Design Technologies, Inc. (PADT) is an engineering product and services company that focuses on helping customers who develop physical products by providing Numerical Simulation, Product Development, and 3D Printing solutions. PADT’s worldwide reputation for technical excellence and experienced staff is based on its proven record of building long-term win-win partnerships with vendors and customers. Since its establishment in 1994, companies have relied on PADT because “We Make Innovation Work.” With over 80 employees, PADT services customers from its headquarters at the Arizona State University Research Park in Tempe, Arizona, and from offices in Torrance, California, Littleton, Colorado, Albuquerque, New Mexico, Austin, Texas, and Murray, Utah, as well as through staff members located around the country. More information on PADT can be found at www.PADTINC.com.

# # #

Media Contact
Alec Robertson
TechTHiNQ on behalf of PADT
585-281-6399
alec.robertson@techthinq.com
PADT Contact
Eric Miller
PADT, Inc.
Principal & Co-Owner
480.813.4884
eric.miller@padtinc.com

 

 

Pictures and Impressions from the 2018 Colorado Additive Manufacturing Day

Someone in the business of giving advice on social situation once said that you need four ingredients for an event to be a success: great conversation with the right people at the right location with the right food and beverage.  All of that came together last week in Littleton Colorado for PADT’s third annual Colorado Additive Manufacturing Data. The weather cooperated and we were able to gather under a tent at the St Patrick’s Brewing Company right on the Platte River to spend the afternoon talking about 3D Printing.

PADT’s very own Norm Stucker hosted, kicking off the event with a welcome from Littleton’s Mayor, Debbie Brinkman.  This was followed by presentations:

  • PADT’s Co-Owner Rey Chu shared his thoughts on being successful with AM
  • Scott Sevcik, VP of Manufacturing Solutions at Stratasys went over the Stratasys Product Roadmap
  • I gave a high-level overview on Design for Additive Manufacturing
  • The ANSYS Additive Manufacturing simulation tools were reviewed by PADT engineer Doug Oatis

After a break, that involved getting more pints of beer, eating an amazingly large amount of pizza, and networking; we returned to the tent for our keynote addresses and a panel.

The first Keynote was from William Carver of Sierra Nevada Corporation (SNC) on how they are using AM for their Dream Chaser spacecraft.  This was followed by Ryan Bocook taking a look at Boom Supersonic‘s use of the technology for the development of their brand new supersonic airplane. For many of us, seeing how these two companies make 3D Printing a part of their design, test, and manufacturing processes was very informative. It was real world, real issues, and real solutions.

The day was capped by a fascinating panel on that very topic: Making Additive Manufacturing Real.  The speakers consisted of:

The panel was moderated by Maj. General Jay Lindell (USAF, Ret) who serves as the Aerospace and Defense Industry Champion for the Colorado Office of Economic Development and International Trade.  Not only does he have the longest and coolest title, he did a great job of getting the panel to share their experiences to the benefit of all who were there.

For me, the best part (the Dark Lager does not count) of the event was the interaction between users across industries.  So many great examples and stories.  Bad nerd jokes were told, advice was shared, stories about challenges were told, and business cards were exchanged. We live in an online world and you can have some community through the internet. But to build great relationships and to truly share knowledge, you need to get everyone together under a huge tent on a sunny day at a brewery by a river.

If you want to take part in our next Colorado Additive Manufacturing day, a 3D Printing user event in Arizona, Utah, or New Mexico, any of our online webinars, or any other PADT event make sure you sign up for the PADT Additive & Advanced Manufacturing Email List or the PADT General Information Email List on our OptIn page. If you have any questions about any of the content or 3D Printing in general, do not hesitate to contact us.

Please enjoy the pictures we captured of the day below and we hope to see you at our next event.

 

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Press Release: NASA Awards a $127,000 STTR Research Grant to PADT and ASU for Advanced Research in 3D Printing

For as long as PADT has been involved in Additive Manufacturing, we have been interested in how the process of building geometry one layer at a time could be used to more closely represent how nature creates objects.  Nature is able to create strong, lightweight, and flexible structures that can not be created using traditional ways of manufacturing like machining, molding, or forming.  3D Printing gives engineers and researchers the ability to explore the same shapes that nature creates.

As you can imagine, strong and light structures are very beneficial for objects that need to be launched into space.  That is why NASA just awarded PADT and Arizona State University, a Phase 1 STTR grant to explore how to make just this type of geometry.  We are excited to work with ASU to define what the possibilities are in this first phase and then apply for a Phase 2 grant to bring real-world applications of this technology to industry.

This is PADT’s 14th SBIR/STTR and our second joint project with Dr. Dhruv Bhate at ASU.  Many of you may remember the research and process improvements that Dhruv worked on when he was a PADT employee.  We look forward to sharing our results with the Additive Manufacturing community and moving this exciting application for the technology forward.

Please find the official press release on this new partnership below and here in PDF and HTML

If you have any questions about high-performance computing for simulation, either with local hardware or compute resources in the cloud, reach out to info@padtinc.com or call 480.813.4884.

Press Release:

NASA Awards a $127,000 STTR Research Grant to PADT and ASU
for Advanced Research in 3D Printing

The Grant Represents the Strength of 3D Printing in Arizona Exemplified by the Strong Cooperation Between Industry and Academia

TEMPE, Ariz., August 14, 2018 ─ To further advance their longstanding cooperation, PADT and Arizona State University (ASU) were awarded a $127,000 Small Business Technology Transfer (STTR) Phase I grant from NASA. The purpose of the grant is to accelerate biomimicry research, the study of 3D printing objects that resemble strong and light structures found in nature such as honeycombs or bamboo. The research is critically important to major sectors in Arizona such as aerospace because it enables strong and incredibly light parts for use in the development of air and space crafts.

“We’re honored to continue advanced research on biomimicry with our good friends and partners at ASU,” said Rey Chu, principal and co-founder, PADT. “With our combined expertise in 3D printing and computer modeling, we feel that our research will provide a breakthrough in the way that we design objects for NASA, and our broad range of product manufacturing clients.”

PADT recently partnered with Lockheed Martin and Stratasys to help NASA develop more than 100 3D printed parts for its manned-spaceflight to Mars, the Orion Mission. This grant is another example of how PADT is supporting NASA efforts to use 3D printing in spacecraft development. Specific NASA applications of the research include the design and manufacturing of high-performance materials for use in heat exchanges, lightweight structures and space debris resistant skins. If the first phase is successful, the partners will be eligible for a second, larger grant from NASA.

“New technologies in imaging and manufacturing, including 3D printing, are opening possibilities for mimicking biological structures in a way that has been unprecedented in human history,” said Dhruv Bhate, associate professor, Arizona State University. “Our ability to build resilient structures while significantly reducing the weight will benefit product designers and manufacturers who leverage the technology.”

“PADT has been an excellent partner to ASU and its students as we explore the innovative nature of 3D printing,” said Ann McKenna, school director and professor, Ira A. Fulton Schools of Engineering, Arizona State University. “Between the STTR grant and partnering to open our state-of-the-art Additive Manufacturing Center, we’re proud of what we have been able to accomplish in this community together.”

This grant is PADT’s 14th STTR/SBIR award.

To learn more about PADT and its 3D printing services, please visit www.padtinc.com.

About Phoenix Analysis and Design Technologies

Phoenix Analysis and Design Technologies, Inc. (PADT) is an engineering product and services company that focuses on helping customers who develop physical products by providing Numerical Simulation, Product Development, and 3D Printing solutions. PADT’s worldwide reputation for technical excellence and experienced staff is based on its proven record of building long-term win-win partnerships with vendors and customers. Since its establishment in 1994, companies have relied on PADT because “We Make Innovation Work.” With over 80 employees, PADT services customers from its headquarters at the Arizona State University Research Park in Tempe, Arizona, and from offices in Torrance, California, Littleton, Colorado, Albuquerque, New Mexico, Austin, Texas, and Murray, Utah, as well as through staff members located around the country. More information on PADT can be found at www.PADTINC.com.

# # #

Media Contact
Alec Robertson
TechTHiNQ on behalf of PADT
585-281-6399
alec.robertson@techthinq.com
PADT Contact
Eric Miller
PADT, Inc.
Principal & Co-Owner
480.813.4884
eric.miller@padtinc.com

 

PADT Featured on local news show, talking about 3D Printing

We have a fantastic visit this morning from Cory McCloskey from KSAZ Fox10, one of our local TV Stations.

They gave us a chance to show off our new Carbon On-Demand Manufacturing technology, some of the printing with do with Stratasys Objet technology for medical applications, and even spoke to our interns Garrett and Austin about the work they are doing with NASA.

If the embedded video doesn’t work, you can view the two segments their website:

http://www.fox10phoenix.com/morning-show/351998877-video

It is always great when we can show off any bit of what we do here at PADT.

World View talks about ANSYS usage on design of their Stratospheric Balloon Vehicles

We were pleased to see that PADT customer and ANSYS power users World View Enterprises were featured in the latest issue of ANSYS Advantage Magazine.

This is such a cool application of technology and a great example of ANSYS usage.  You need to read the article, but to entice you a bit:

They are using high-altitude balloons to launch what they call Stratollites, instead of satellites.  They can lift large payloads up to 95,000 and leave them up for weeks or months. As you can imagine, the loads a vehicle like that sees are extreme, and weight is at a premium.  A perfect application for ANSYS.

Read the article here.

If you have any questions about the application or want to know more about how you can use ANSYS products to get similar schedule, cost, weight, and performance gains for your products, please contact us.

Press Release: On-Demand High Performance Cloud Computing for Today’s Most Demanding Workflows Offered by PADT in Partnership with Nimbix

Sometimes if you look hard enough, you find what you need.  Ever since people started talking about running large simulation models in the “cloud” our engineers here at PADT have been looking for a good solution. We even offered our own service, and although it was fast and easy to use, we could not make it big enough. Then along comes Nimbix. And they nailed it.

First we asked, are they running on real HPC hardware, not souped up web servers with virtual machines on them? Yes. We found bare metal hardware striped down to fighting weight that is optimized for running simulation.

Then we asked, Is it easy to use or do I have to jump through hoops to just get a job running?  Indeed it was easy and powerful. We just wanted to submit jobs and found that the JARVICE™ interface does so much more to configure, setup, submit, and monitor even the most complex parallel solves.

OK, this looked good, but the real test is do we have access to whole machines or is this just a timesharing system with a great interface?  Turns out it is not.  It is true cloud-based high-performance computing.

We think we found what we were looking for, but we have been burned before.  So we did what any simulation engineer would do, we pounded on it with massive ANSYS FLUENT, Mechanical, and HFSS runs.  We knew it was real when we were monitoring a CFD run on a mobile phone from a coffee shop in-between customer visits.

We liked it so much that we asked if we could partner with them to offer it to our customers. And that is where we are today with this press release.

PADT is proud to announce that we are able to provide our customers with on-demand HPC resources that are fast, easy to use, and cost-effective.  If you are a simulation user who needs to run large jobs, access surge capacity, or just solve faster, Nimbix is the answer. And PADT is here to help determine the right configuration and guide you through the process.

Please read the press release below for more details on what we are doing.

This video explains Nimbix well:

You can also learn more about our experience by watching a free webinar we recorded where we shared our experience using this service: www.brighttalk.com/webcast/15747/330189

Please find the official press release on this new partnership below and here in PDF and HTML

If you have any questions about high-performance computing for simulation, either with local hardware or compute resources in the cloud, reach out to info@padtinc.com or call 480.813.4884.

Press Release:

On-Demand High Performance Cloud Computing for Today’s
Most Demanding Workflows Offered by PADT in Partnership with Nimbix

Nimbix Cloud Provides Access to ANSYS Applications Through Cloud Supercomputing, Removing the Requirement of Expensive Infrastructure and Hardware

TEMPE, Ariz., July 26, 2018 ─ Understanding the need for easy, affordable and reliable access to supercomputing capabilities, PADT has partnered with Nimbix to provide High-Performance Computing (HPC) in the cloud. The Nimbix Cloud is the industry’s first true Software-as-a-Service (SaaS) supercomputing cloud and will provide PADT’s customers with on-demand, mobile access to more than 15 ANSYS applications without needing expensive hardware and complex infrastructure to support it. Current ANSYS applications available with Nimbix are listed here.

“As long-time simulation users, PADT has always wanted to leverage the cloud for running ANSYS models, but no one could support it before Nimbix,” said Bob Calvin, manager, Simulation Solutions, PADT. “The Nimbix Cloud gives our customers a flexible way to run large models from anywhere and accommodate surge capacity when it is needed.”

The Nimbix Cloud is powered by the JARVICE™ platform, which Nimbix purpose-built from the ground-up to accommodate the most demanding workflows by providing superior performance, capabilities, and ease of use. PADT customers can manage start-up, execution, completion and notifications on full-featured ANSYS applications in the cloud, and send their data from any device including desktop, tablet and smartphones.

“With its global recognition as a provider of numerical simulation and product development, PADT is the ideal partner to leverage the JARVICE platform internally and as an offering to its customers,” said Chuck Kelly, senior vice president, Sales, Nimbix. “Nimbix high-performance computing in the cloud provides a competitive advantage by allowing users to more easily solve complex design problems and then send the data anywhere to turn results into actionable insights.”

“We use Nimbix frequently at PADT because of its reliability and performance when running ANSYS software in the cloud,” said Manoj Mahendran, lead application engineer, PADT. “The platform has allowed us to easily check and submit simulation test results off-site and on-the-go, providing more flexibility to our simulation teams.”

Nimbix Cloud is available today, and PADT invites customers to learn more about the challenges, tools, and mindset needed to run simulation in the cloud, and how the Nimbix platform can be an effective solution, in a webinar on August 8, 2018. To register for the webinar, please visit https://www.brighttalk.com/webcast/15747/330189.

About Phoenix Analysis and Design Technologies

Phoenix Analysis and Design Technologies, Inc. (PADT) is an engineering product and services company that focuses on helping customers who develop physical products by providing Numerical Simulation, Product Development, and 3D Printing solutions. PADT’s worldwide reputation for technical excellence and experienced staff is based on its proven record of building long-term win-win partnerships with vendors and customers. Since its establishment in 1994, companies have relied on PADT because “We Make Innovation Work.” With over 80 employees, PADT services customers from its headquarters at the Arizona State University Research Park in Tempe, Arizona, and from offices in Torrance, California, Littleton, Colorado, Albuquerque, New Mexico, Austin, Texas, and Murray, Utah, as well as through staff members located around the country. More information on PADT can be found at www.PADTINC.com.

# # #

Media Contact
Alec Robertson
TechTHiNQ on behalf of PADT
585-281-6399
alec.robertson@techthinq.com
PADT Contact
Eric Miller
PADT, Inc.
Principal & Co-Owner
480.813.4884
eric.miller@padtinc.com

 

Recently Published: The Company is the Product, Tech is Rotting our Brains, July Doldrums, Picking a University, and Loyalty Programs

It’s been a varied couple of weeks when it comes to blog posts in the Phoenix Business Journal. Here is what we have put out there since the last update on the PADT blog:

The company itself is the now the product” takes a look at the shift in business towards the management of a company being incentivized to focus on the value of the company and not the product or service the company makes. This fundamental shift is changing the way business is done.

We have amazing technology at our beck and call every day that gives us information and helps us make decisions about everything from where to eat to where to go to college. The information and technology are so good that we barely need to think for ourselves. This begs the question “Is technology killing our ability to make decisions?

Every year the same thing happens. All the momentum that had been building for the first half of the business year comes to a halt and we drift unproductive through July. I call this time “The July Doldrums

Most of us spend a lot of time worrying about what university our kid should go to. After hiring college graduates for almost twenty-five years I’ve come to the conclusion that “What university should my kid go to is the wrong question.”

I recently found myself wanting to spend a lot more money on a business trip so I could get more points from the hotel’s point program. Silly. But that had me wondering “The power of loyalty programs: How awarding perks can boost your business

Getting to know PADT: Zeiss and Geomagic Scanning Products

 This post is the fourteenth installment in our review of all the different products and services PADT offers our customers. As we add more, they will be available here.  As always, if you have any questions don’t hesitate to reach out to info@padtinc.com or give us a call at 1-800-293-PADT.

As engineers, we spend most of our time trying to get geometry we create in a computer out into the real world as a physical part.  But sometimes, we need to go the other way. We need to get real geometry into a computer.  Once there we can measure it accurately, modify it, simulate it, or use it as a reference to design something that connects to it.

There is a lot of power in being able to quickly and accurately digitize objects. Here at PADT we make that power available to our customers through our Scanning & Reverse Engineering Services and through the sale of the same tools we use to our customers so they can bring scanning in-house.  In particular, we represent high-fidelity scanners and software from ZEISS and Geomagic.

Creating Accurate Digital Models

Our own experience with scanning taught us the hard way that the key to creating accurate digital models was outstanding hardware and powerful software. There are a lot of solutions that take shortcuts to “make it easier” or to keep cost down.  We tried those, they didn’t work.  That is why we settled on ZEISS and Geomagic tools because they do work, and they work well.  The process of digitizing geometry is simple: put the part in front of a scanner, scan it, and get a point cloud.  The reality is that the right hardware and software determines if you will spend days to get gigabytes of useless data or if you spend a few hours to get a useful and accurate computer model that you can work with.

Structured Light Scanning

The scanners from ZEISS and Geomagic both use a technology called Structured Light Scanning. Some also refer to it as Fringe Projection.  The way it works is that you couple a precise light projector with a high-resolution digital camera. The projector projects a series of lines onto the part and the camera records how that pattern distorts. The pattern is varied to get more resolution.  The part is also rotated or projector-camera assembly is moved around the part. Either way, light is projected onto the surface in a pattern, and the distorted pattern is recorded.

Then some sophisticated math is used to turn how the pattern is distorted into a highly accurate collection of points across the surface of your part.  That is the end result of Structured Light Scanning – millions of points that sit on the surface of your part.

World Class Scanning Hardware

The quality of the hardware used is key to success in this area.  To be accurate you need a very precise projector, an accurate digital camera (called a sensor in this application) and world-class optics.  Which is how we ended up working with ZEISS.  Their optics are second to none, and they have developed or acquired the best projector and sensor technology in the industry. Combine that with their famous German engineering and quality processes, and you end up with a robust and accurate solution that is second to none.

COMET Structured Light Scanners Deliver

The following COMET Systems from ZEISS are available through PADT:

SystemKey FeaturesResolutionLensesMin VolumeMax Volume
COMET 6 8MIntelligent Light Control
High Speed Sensor
6 Lenses and Fields of View
3296 x 2472 (8 Mp)686 x 64 x 40 mm1216 x 912 x 600 mm
COMET 6 16M4896 x 3264 (16 Mp)681 x 54 x 40 mm1,235 x 823 x 600 mm
COMET L3D 2Compact Design
5 Lenses and Fields of View
Desktop Compatible
2448 x 2050 (5 Mp)545 x 38 x 30 mm481 x 404 x 250 mm
COMET L3D 1MCompact Design
Multiple Resolutions
Multiple Lense Options
Conventional Mount
1170 x 880 (1 Mp)392 x 69 x 60 mm370 x 277 x 250 mm
COMET L3D 2M1600 x 1200 (2 Mp)3100 x 75 x 60400 x 300 x 250 mm
COMET L3D 5M2448 x 2050 (5 Mp)545 x 38 x 30 mm480 x 400 x 250 mm
COMET L3D 8M3296 x 2472 (8 Mp)480 x 60 x 40565 x 425 x 350 mm

Our ZEISS COMET web page is here.

Portable Laser Scanning with Touch Probe May Be a Perfect Fit

Some parts are too big for structured light scanning. Or sometimes you may want to measure a few locations on a larger part.  For those situations, the ZEISS T-SCAN CS Handheld scanner is the perfect fit.  It combines an optical tracking unit, a handheld laser scanner, and a touch probe to give you the flexibility you need to take measurements on large objects. The touch probe is especially useful for measuring key features and locations.

View more about the T-SCAN CS here.

Geomagic Capture Scanners Deliver Portability and Cost Savings

Many of our customers needed a portable solution that cost less and was really only needed to get geometry into their CAD systems.  We searched and found that the Geomagic Capture scanners from 3D Systems are a perfect balance between functionality and cost, delivering high value.

SystemWeightResolutionMin Field of ViewStandoff DistanceMax Field of View
Capture1.35 kg0.11 mm180 x 124 x 120 mm300 mm180 x 190 x 175 mm
Capture Mini1.04 kg0.08 mm70 x 87 x 68 mm157 mm70 x 88 x 87 mm

Learn more about the Geomagic Capture Scanners here.

Proven Scanning Software

Once the points have been captured, no matter how accurately that was done, they are useless if you don’t have the right software tools. Geomagic 3D software and hardware tools are industry leaders for one simple reason: they work. For reverse engineering, inspection, scanning, cleaning up point clouds, or working with mesh-based geometry, no other set of solutions comes close to the capability and robustness of the Geomagic tool package.  We use three packages:

Geomagic Design X: Reverse Engineering

Geomagic Wrap: Point Data to Polygon Models

Geomagic Control: Inspection Automation

Let’s Talk about, And Look At, Your Scanning Needs

Scanning is a technology, by its natures, that begs to be seen.  If you have ever considered adding 3D Scanning to your workflow, or want to know how 3D Scanning can help your productivity, accuracy, and quality, contact us for a discussion and a demo.

 

Press Release: New Digital Manufacturing Facility for On-Demand Delivery of Production Quality Parts Opened at PADT

PADT is very proud to announce that our new manufacturing facility that uses 3D Printing technology to make production parts in volume, is open for business.  When we bought our first Additive Manufacturing machine in 1994 we dreamed of the day when we could have several machines quickly making complete plastic parts in one step. Carbon’s Carbon’s Digital Light Synthesis™ (DLS) was the technology we were waiting for. It is here now, and we are now making real parts with injection molded quality.

We chose to leverage Carbon’s technology because of the three key differentiators in their system:

  1. Digital light projection is much faster than a laser or print head.
  2. Oxygen permeable optics enables accurate project while keeping the part from sticking to the optics.
  3. Programmable liquid resins produce parts with excellent mechanical properties, resolution and surface finish.

What every engineer wants: fast, strong, and accurate.  And because it is Additive Manufacturing, no tooling is required and shapes that can be created that are impossible to manufacture with traditional methods.  This is the promise of 3D Printing for production, and we can’t wait to see what our customers do with it.

Please read the press release below for more details on the opening of our facility.

You can also find more information here:

Please find the official press release on this new partnership below and here in PDF and HTML

Now is the time to explore production using Additive Manufacturing.  If you have plastic parts that you want to manufacture using 3D Printing, contact Renee Palacios at renee@padtinc.com or 480.813.4884.

Press Release:

New Digital Manufacturing Facility for On-Demand Delivery
of Production Quality Parts Opened at PADT

A Carbon Certified Production Partner, PADT Enables Customers to Make Cost-Effective Parts Quickly with Near-Injection Molded Material Properties

TEMPE, Ariz., June 21, 2018 ─ Realizing the long-term promise of 3D Printing to replace traditional manufacturing as a way to make production parts, Phoenix Analysis and Design Technologies (PADT) today announced the launch of On-Demand Manufacturing with Carbon. As a certified Production Partner of Silicon Valley-based Carbon, PADT can now deliver to its customers cost-effective, quality parts in volumes of between 2,000–5,000 in about one week, using Carbon’s Digital Light Synthesisä (DLS) technology and the Carbon production system.

“Since we started in 3D Printing almost 25 years ago, we have dreamed of the day that we could use additive manufacturing to move beyond prototyping and deliver production parts to our customers when they need them, the way they need them,” said Rey Chu, co-founder and principal, PADT. “Carbon’s DLS technology has made this possible by giving us a faster process that creates parts with the same properties as injection molding.”

Core to On-Demand Manufacturing with Carbon is Carbon’s proprietary DLS technology, which changes the way companies design, engineer, make and deliver products. Carbon’s novel approach uses digital light projection, oxygen permeable optics, and programmable liquid resins to produce parts with excellent mechanical properties, resolution and surface finish. A significant advantage of using the approach is that no tooling is required. High-quality parts are produced without the time or expense of creating molds, and shapes that cannot be made with injection molding can be created using Carbon’s DLS technology.

“Our goal is to deliver true, scalable digital fabrication across the globe, enabling creators to design and produce previously unmakeable products, both economically and at scale,” said Dana McCallum, head of Production Partnerships at Carbon. “PADT has a long history in the industry and a strong reputation for engineering excellence. We’re thrilled to have them as a certified Carbon production partner.”

PADT’s on-demand manufacturing is backed up by in-house product development, inspection, simulation and injecting molding expertise. All parts are produced under its quality system, and its in-house Computer Numeric Control (CNC) machining lets the company complete any critical feature creation on-site with no delays.

PADT’s Digital Manufacturing Facility, the Southwest’s first true “3D Printing factory,” is now open to customers. For more information about On-Demand Manufacturing with Carbon, please visit PADT’s site here or call 1-800-293-PADT. For more information about Carbon, visit www.carbon3d.com.

About Phoenix Analysis and Design Technologies

Phoenix Analysis and Design Technologies, Inc. (PADT) is an engineering product and services company that focuses on helping customers who develop physical products by providing Numerical Simulation, Product Development, and 3D Printing solutions. PADT’s worldwide reputation for technical excellence and experienced staff is based on its proven record of building long-term win-win partnerships with vendors and customers. Since its establishment in 1994, companies have relied on PADT because “We Make Innovation Work.” With over 80 employees, PADT services customers from its headquarters at the Arizona State University Research Park in Tempe, Arizona, and from offices in Torrance, California, Littleton, Colorado, Albuquerque, New Mexico, Austin, Texas, and Murray, Utah, as well as through staff members located around the country. More information on PADT can be found at www.PADTINC.com.

# # #

Media Contact
Alec Robertson
TechTHiNQ on behalf of PADT
585-281-6399
alec.robertson@techthinq.com
PADT Contact
Eric Miller
PADT, Inc.
Principal & Co-Owner
480.813.4884
eric.miller@padtinc.com

 

Recently Published: Sound in the Workplace, Leveraging AZ’s Western Resorts for Business, and Learning to Say What you Do.

Three new articles have recently been posted to the  Phoenix Business Journal, with three very different topics. Click the links to read. If you like any of these, or any of the pieces we put out there in the PBJ, please share them on social media!

“Such a cool space, but I can’t hear a thing.” That is not just old age talking. More and more attention is paid to the look of a work area and not to the sounds in that area. And it can impact productivity. That is “Why we should pay more attention to noise in our workspaces.

There are a lot of choices in the Valley for entertaining out of town business guests. “Phoenix’s Western resorts: A business tool to build your brand on” is a look at why you should take them to a local western-themed resort, and how to leverage the experience.

Too many companies these days load up their company description with buzzwords and catchphrases, completely passing by the opportunity to tell people what they do. I advocate that if you are coming up with marketing material, you should “Learn to define what your company does.”