The use of FEA and CFD techniques to simulate the behavior of structures, fluids, and electromagnetic fields has gone from an occasional task done by experts to a standard method for driving product development.
The webinar below is a presentation by PADT’s Co-Owner and Principal, Eric Miller discussing recent advances in simulation that are pushing the technology towards covering more phenomenon, faster run times, and greater accuracy. From up-front real-time stress and fluid flow to massive combustion models with chemistry, fluid flow, thermals, and turbulence; simulation is how products are designed.
The talk covers:
What is Simulation and How did we Get Where we are
Five Current Technology Trends in Simulation
Business Trends to be Aware Of
What Is Next?
How to Keep Up
If you would like to learn more, especially how simulation can drive your company’s product development, please contact PADT.
Sometimes we get to help on some very cool projects and helping Lockheed Martin and NASA leverage Additive Manufacturing Technology from Stratasys on their Orion Mission is one of those special opportunities that we will never forget. The right combination of material and 3D Printer allowed the team to create functional parts for the Orion vehicle as it prepares to journey to the moon and beyond.
Working with Stratasys, Lockheed Martin, and NASA has been rewarding and we are honored to have been part of this historic project. I could go on and on, or you could read the details in the press release below.
PADT is unique in the world of 3D Printing because of our in-depth technical knowledge and experience. We don’t just print parts or sell machines, we provide world-class design, simulation, and testing services as well. That how we are able to contribute to projects like this. If you are facing engineering challenges of any kind, and especially if you working to adopt 3D Printing technology to your engineering projects, just give us a call at 480.813.4884 or send an email to firstname.lastname@example.org.
Mission to the Moon: Stratasys Joins Forces with Lockheed Martin and PADT to Engineer Advanced 3D Printed Parts For NASA’s Orion Mission
Stratasys 3D printers and materials provide extremely high levels of strength, durability and thermal properties to power missions to deep space
Variant of new Stratasys Antero™ 800NA, PEKK-based material offers electro-static dissipative (ESD) functionality for advanced mechanical, chemical, and thermal properties
Minneapolis, MN & Rehovot, Israel and TEMPE, AZ., April 17, 2018 –Stratasys Ltd. (NASDAQ: SSYS), a global leader in applied additive technology solutions, and Phoenix Analysis & Design Technologies, Inc. (PADT) jointly announced the companies are teaming with Lockheed Martin Space to deliver next-generation 3D printed parts for NASA’s Orion deep-space spacecraft. Key to the project are Stratasys advanced materials – including an ESD variant of the new Antero™ 800NA, a PEKK-based thermoplastic offering high performance mechanical, chemical, and thermal properties.
Orion is NASA’s spacecraft that will send astronauts to the Moon and beyond. Orion’s next test flight, dubbed Exploration Mission-1 (EM-1), will be the first integration mission with the world’s most powerful rocket, the Space Launch System, where an un-crewed Orion will fly thousands of miles beyond the Moon during an approximately three week mission.
The following flight, EM-2, will also go near the Moon, but with astronauts on-board, a first since 1972 and will enable NASA to prepare for increasingly complex missions in deep space. The mission will use more than 100 3D printed production parts on board – engineered in conjunction with Lockheed Martin, Stratasys and PADT.
The production-grade, thermoplastic 3D printed parts on NASA’s Orion vehicle are produced at the Additive Manufacturing Lab at Lockheed Martin in conjunction with PADT, which now includes the latest in Stratasys 3D printers and materials. Using advanced materials such as ULTEM 9085 and the new Antero material incorporating critical electro-static dissipative (ESD) functionality – NASA could meet key requirements for 3D printed parts to perform in the extremes of deep space. Antero is ideally suited to meet NASA’s requirements for heat and chemical resistance, along with the ability to withstand high mechanical loads.
“Working with PADT, Stratasys, and NASA has enabled us to achieve highly consistent builds that move beyond the realm of prototyping and into production,” said Brian Kaplun, Manager of Additive Manufacturing at Lockheed Martin Space. “We’re not just creating parts, we’re reshaping our production strategy to make spacecraft more affordable and faster to produce.”
The Lockheed Martin, Stratasys and PADT-engineered collaboration is differentiated by an ability to create consistency and repeatability in mass scale across the entire additive manufacturing part production process. Lockheed Martin is also one of the first customers leveraging Stratasys’ Antero, using the new thermoplastic for a critical part situated just outside of Orion’s docking hatch. The complex part consists of six individual 3D printed components locked together to form a ring on the craft’s exterior. The part is currently on display in the Lockheed Martin booth #603 at the 34th Space Symposium in Colorado Springs, CO April 16-19.
“The demands of space travel require extremely high performance materials and the most rigorous manufacturing processes in the industry. Part integrity and repeatability are essential and must pass NASA’s demanding testing and validation process,” said Scott Sevcik, Vice President of Manufacturing at Stratasys. “Based on decades of experience delivering strong and lightweight additive manufacturing solutions for leaders across the aerospace industry, Stratasys technology is ideally suited to match the high-reliability manufacturing processes required for production parts in space exploration.”
“It’s exciting to be a part of the Orion mission and Lockheed Martin’s efforts to transition additive manufacturing from prototyping to production,” said Rey Chu, Principal and Co-Owner at PADT. “Additive manufacturing technology and materials have come a long way to become a full-fledged end-use manufacturing option.”
PADT is currently joining Stratasys in their booth #537 at this week’s 34th Space Symposium. For further detail on how Stratasys is transforming aerospace and space exploration through 3D printing please visit: http://www.stratasys.com/aerospace.
Stratasys (NASDAQ: SSYS) is a global leader in applied additive technology solutions for industries including Aerospace, Automotive, Healthcare, Consumer Products and Education. For nearly 30 years, a deep and ongoing focus on customers’ business requirements has fueled purposeful innovations—1,200 granted and pending additive technology patents to date—that create new value across product lifecycle processes, from design prototypes to manufacturing tools and final production parts. The Stratasys 3D printing ecosystem of solutions and expertise—advanced materials; software with voxel level control; precise, repeatable and reliable FDM and PolyJet 3D printers; application-based expert services; on-demand parts and industry-defining partnerships—works to ensure seamless integration into each customer’s evolving workflow. Fulfilling the real-world potential of additive, Stratasys delivers breakthrough industry-specific applications that accelerate business processes, optimize value chains and drive business performance improvements for thousands of future-ready leaders. Corporate headquarters: Minneapolis, Minnesota and Rehovot, Israel. Online at: www.stratasys.com, http://blog.stratasys.com and LinkedIn.
Phoenix Analysis and Design Technologies (PADT) is an engineering product and services company that focuses on helping customers who develop physical products by providing Numerical Simulation, Product Development, and 3D printing solutions. PADT’s worldwide reputation for technical excellence and experienced staff is based on its proven record of building long-term win-win partnerships with vendors and customers. Since its establishment in 1994, companies have relied on PADT because “We Make Innovation Work”. With over 80 employees, PADT services customers from its headquarters in Tempe, Arizona, and from offices in Torrance, California, Littleton, Colorado, Albuquerque, New Mexico, Austin, Texas, and Murray, Utah. More information on PADT can be found at www.padtinc.com.
Lockheed Martin, headquartered in Bethesda, Maryland, is a global security and aerospace company that employs approximately 97,000 people worldwide and is principally engaged in the research, design, development, manufacture, integration, and sustainment of advanced technology systems, products and services.
We have learned the hard way that “Finding True Innovators Is Tough, But the Talent Pool Is There.” And that pool is in the much-maligned millennial generation. In this contributions to Forbes.com, in their Grad of LifeVoice section, I explore what we have learned about that pool and offer up four suggestions:
1. Look for proactive behavior
2. Seek and encourage diversity in your workforce
3. Ask for a creative leam, then encourage more
4. Reward people who challenge your thinking and make you uncomfortable
Here are the two latest guest blogs in the Phoenix Business Journal:
Beyond the hype, understanding blockchain: Part 2
The latest tech trendiness is a technology for keeping track of transactions called Blockchain. Its popularity stems from the fact that it has some significant advantages over traditional ways of recording transaction. It is also popular because people have made millions out of thin air using it to track the creation of cryptocurrency. “Beyond the hype, understanding blockchain – Part 2” looks at the downside of Blockchain.
Burning bridges with people in business is just stupid
This post is the eleventh installment in our review of all the different products and services PADT offers our customers. As we add more, they will be available here. As always, if you have any questions don’t hesitate to reach out to email@example.com or give us a call at 1-800-293-PADT.
When it comes to delivering accurate, robust, and feature-rich additive manufacturing, commonly called 3D Printing, to professional users, one brand of systems stands above all the rest: Stratasys. For over a decade PADT has been a reseller of these outstanding machines in the four-corners states of Arizona, Colorado, New Mexico, and Utah. In fact, our leadership position in the Additive Manufacturing space is built on the foundation of our sales and support history with Stratasys.
Stratasys, The World Leader in Additive Manufacturing
There is one simple reason why Stratasys is the world leader in Additive Manufacturing systems and why so many of our customers keep buying Stratasys systems: They Work. The whole point of 3D Printing is that you can go from a computer model to a real part as quickly and easily as possible. Stratasys has created a complete set of hardware, material, and software to make that happen. For hardware, they offer two additive manufacturing technologies: FDM and PolyJet.
FDM, or Fused Deposition Modeling, is the most common technology because it is reliable, accurate and builds strong parts. FDM was invented by Stratasys over 25 years ago and still forms the foundation of their product line. It is a layered deposition process that melts a variety of plastics that are then extruded through a nozzle to draw the shape of each layer. From the desktop MakerBot machines to the industry favorite FORTUS 900, there is a machine that works for every need. Recently, we have been selling a large number of F370’s to new an existing customers. FMD systems come in a variety of sizes, speeds, costs, and most importantly, material options. And best of all, the majority of FDM systems come with Stratasys’ patented soluble support material that makes support removal as easy as dropping your part into a cleaning system (many of which are made by PADT).
If you need greater refinement, the ability to change material, or color, then PolyJet technology is your ideal solution. The power of PolyJet is that it uses inkjet print heads to deposit tiny dots of liquid material on a build layr. That material is then hardened with an ultraviolet lamp. What is cool is that you can have multiple inkjet print heads and therefore deposit a mix of material within a given layer. This allows you to make parts with very hard, or very soft material in the same build. Or, to mix clear and colors in the same build. Our customers use Polyjet printers to make everything from accurate medical models of organs to molds for plastic injection molding. No other 3D Printing technology is as versatile as the PolyJet machines from Stratasys.
The PADT Sales Experience
Lots of people sell 3D Printers. We know because we have been doing it for over fifteen years. And as the technology has become more popular, more and more people are getting into the industry. Our experience and technically driven sales approach is why customers keep coming to PADT when they have so many choices. Our sales team is not about this months sales goal. They are about building, and more often than not, growing our relationship with customers new and old. We are all about understanding what you really want to get done, and then finding the right combination of Additive Manufacturing system, accessories, and software that will make it happen.
That expertise comes from the fact that we have been running a 3D Printing service since 1994. We know the real world of Additive Manufacturing. No other reseller can bring our expertise and experience to your aid.
Support that Goes Above and Beyond
Once you purchase a system, your journey with PADT hits full swing. Our engineers will help you install, train your users, and then be there when you need us for maintenance and repair. Or simply to answer your questions. We recently won a series of competitive situations where customers had a choice of who to hire to support their Stratasys systems. They chose PADT over other solutions for one simple reason: we know what we are doing and we really do care. Our team has driven through snow storms, stayed with machines late into the night, and personally shipped replacement parts just so they could get customer’s machines back online and running as quickly as possible.
Talk to PADT about your Additive Manufacturing Needs
Regardless of what systems you currently have, or if you don’t have any 3D Printing capability in-house, now is the time to talk to PADT. We have never had a better offering of solutions in terms of price, performance, and variety of capability. We are helping universities establish labs, Aerospace companies 3D Print hardware for launch vehicles, and consumer products companies shorten their design cycle. It may be time for you to upgrade or add a new material or technology. Or maybe you just need some accessories to get more out of the equipment you have. Regardless of where you are in your Additive Manufacturing journey, PADT is here to help you get more out of your investment.
Time does fly and I got a bit behind on posting about postings in the Phoenix Business Journal. So here are three articles we hope everyone finds interesting:
It’s a Mess
One of the most annoying aspects of modern business life is the proclamation: “It’s a mess.” Complaining is fine, but there is no indication of what the problem is and no attempt at a solution. Please read “Turning “it’s a mess” or “it doesn’t work” into positive change” to share my pain and explore some solutions.
The latest tech trendiness is a technology for keeping track of transactions called Blockchain. Its popularity stems from the fact that it has some significant advantages over traditional ways of recording transaction. It is also popular because people have made millions out of thin air using it to track the creation of cryptocurrency. “Beyond the hype, understanding blockchain – Part 1” I share what I learned about the technology that is Blockchain.
We are very proud of our Additive Manufacturing intern Austin Suder who just won Future Engineers “Two for the Crew” Challenge, presented by the ASME Foundation and NASA. The challenge asked to invent a multifunctional object that combined two items into one for 3-D printing by crew members aboard the International Space Station (ISS). As a winner he will receive a trip to Washington DC, a MakerBot 3D printer donated to the orginization of his choice, and best of all, his design will be printed on the ISS and used by the astronauts.
Austin’s design was a Carabiner Tool Clip that combined a way to easo;u secure a tool and hold the sockets and drivers that the tool needs. After designing the part he then used simulation to iterate on the design with virtual testing, and then he 3D Printed a prototype on his home 3D Printer. Austin started this project by researching what problems the astronauts faced. He found that a big problem was that tools would drift off in the micro-gravity environment of the station. This was annoying when they are working inside the station, and a critical problem when they are on a space walk. He also realized that they used a separate “holder” to keep the sockets and screw driver heads that the tool needed. Using this knowledge he developed a simple to operate carabiner to secure the tether on the hand tool to the astronaut and then use that same part to hole the sockets and drivers.
But he did not stop there. He also learned what he could about the MadeInSpace 3D Printer that is on the station, and adapted the design to make sure the printer could make easily. Austin then used simulation to make sure the design was strong and robust. Then he printed his samples on his own home printer.
Local Phoenix station ABC15 stopped by PADT yesterday to interview Austin and here is their story:
Much of Austin’s knowledge and skill comes from his involvement in his school robotics team, and he will be donating the MakerBot he won to that team.
We hare very proud of Austin’s accomplishments. He works at PADT as an intern in the Advanced Manufacturing department focused on 3D Printing, doing CAD, running the machines, cleaning parts, and being our in-house expert on desktop 3D Printing. He will be graduating from High School this year and attending ASU as a Mechanical Engineer. We can not wait to see what he does next!
In November of last year we did a press release on new Additive Manufacturing Laboratory at Metropolitan State University in Denver. Since then all of the partners have been hard at work getting the lab up and running. Last week MSUD released an interview with the University President about the lab as well as a tour of the lab. It is a great look at how academia and industry are working together to push advanced manufacturing forward. Not just on equipment, but also with internships and value added engineering at the university.
Take a look:
PADT is proud to have been a key member of the team and a continued partner for the lab along with Stratasys.
If you want to learn more about how PADT can help your company or university create partnerships like this or leverage 3D Printing in other ways, please contact PADT. We love this stuff!
There are a few moments in life where everything stops, and you just have to take in the fact that something momentous is happening. I feel “The Falcon Heavy launch was not just cool, it was a big deal.” I was able to watch it in a public An individual decided he wanted to go into space. And he went. That is what is called a “game changer.” The power to achieve your dreams has never before been so possible. Hats off to Mr. Musk for wanting to do something big, and doing it.
This post is the tenth installment in our review of all the different products and services PADT offers our customers. As we add more, they will be available here. As always, if you have any questions don’t hesitate to reach out to firstname.lastname@example.org or give us a call at 1-800-293-PADT.
When you think about manufacturing and PADT, you will most often think of Additive Manufacturing, or more generally 3D Printing. Although this new and exciting area of technology is the foundation of our Advanced Manufacturing department, it is only one part of what we offer. As discussed in the opening piece in this series, our manufacturing team also offers part scanning and reverse engineering services. What many people do not know is that our experts, often working with our product development team, also offer consulting services for all kinds of manufacturing.
When it comes to getting parts made, a company needs to find the right manufacturing methods, the proper processes, the right vendor, and the right manufacturing plan to get their parts made correctly and cost-effectively. This is true if they manufacture and assemble in-house, if they outsource the entire process, or if they do a combination of building, buying, and assembling. PADT is a valuable resource that can help investigate options, provide advice on next steps, and even serve as a liaison between our customers and their suppliers and vendors. Whatever the product, whatever the manufacturing technology, and wherever the facility, PADT can help.
Here are some typical examples of what we have done for customers. If you do not see what you need, no worries, contact us anyway and we can figure it out. Simply put, if you need help getting stuff made, we are here to help.
Finding Manufacturing Solutions
Getting products made can be hard. And pressures in most segments for greater performance in less volume for less cost are making manufacturing challenges more difficult every year. Many times traditional methods and processes that have worked in the past just can not get the job done. That is where PADT comes in to look at your needs with fresh eyes backed with a wealth of knowledge about different manufacturing solutions. Sometimes we help change the design and sometimes we change the process, and often we work with our customer to do both so that they can get their parts made.
Vendor Identification and Management
Many customers come to us with a simple request: Find someone that can make this and help us get it made. They may not have the staff with the proper experience needed to find, qualify, and manage vendors. Or those people may simply be too busy. PADT’s network of proven vendors combined with our project management expertise makes for a simple and single point solution for customers large and small. From supply chain, through inspection, to shipment, our team can take on the tasks you need to be done to make sure your products show up ready and to specification where and when they need to be there.
Injection Molding Consulting
The most common type of consulting that we conduct for customers is helping them with injection molding. If they need a straightforward part with no technical challenges, then there are literally thousands of vendors that can do that job. But if the plastic parts they need have challenges, if normal injection molding suppliers have look at the parts and scratched their heads, that is when PADT can step in and solve problems. We can use our knowledge of plastic part design, our large network of expert injection molders, and proven problem-solving skills to find a way to get those difficult parts made in a timely and affordable manner.
Developing New Technologies
Sometimes, there just is not an existing way to get something made. There may be technologies that get close, but nothing that already exists in the right combination. That is when PADT’s advanced manufacturing, simulation, and design skills can all come together to develop new technologies and processes to enable true innovation. From new material combinations to novel post-processing approaches, our team can bring in other experts and suppliers to find ways to push out beyond the leading edge of advanced manufacturing.
We Make Innovation Work
No part of bringing products to market stresses the importance of making innovation work more than manufacturing. This is where all of the ideas and solutions come together to create a physical product. Every product is unique, and every product has unique manufacturing problems. That is why PADT’s Manufacturing Consulting is called on by customers across industries to solve problems and find solutions. And that is why if you are facing manufacturing challenges, you should call on PADT to help you.
While wandering through a maze of booths at a recent trade show, I stumbled upon something quite amazing. “A ping pong-playing robot? The world has just changed” explores how sensors, the cloud, and artificial intelligence is leaping forward and making science fiction real.
Scanning is one of the fastest growing parts of PADT’s business, and with the announcement of a new agreement to distribute for ZEISS Industrial Metrology, we are growing even faster. Blue Light 3D Optical Scanners are amazing devices that allow users to create accurate surface maps of almost any geometry. We have been using this technology in-house for our scanner services for some time, now we wanted to also make them available to our customers.
You may remember when PADT announced that we had partnered with Steinbichler to provide 3D optical scanners. Well, we are not dumping Steinbichler. Their technology was acquired by ZEISS Industrial Metrology. We have been waiting for the acquisition to finish up and for the Steinbichler team to be fully integrated before we signed up to represent these fantastic devices again. That happened and we are back selling them in Arizona, Colorado, New Mexico, and Utah.
What we like about these optical devices are the incredibly accurate lenses, from ZEISS, and the large and accurate CCD chips. This combination gives fantastic quality. In addition, we can swap out different lenses for specific applications and the software that comes with the system is outstanding. After beating our device to death last year on services work, we feel very comfortable recommending it to all of our customers.
Here is a video on the primary product we are selling, the ZEISS L3D 2:
And that is also the advantage of buying your optical scanning solution from PADT. We use this stuff every day on a variety of applications. So we understand our needs, and we know how to get the most out of the hardware and software. So when you are making your decision on what to buy, and when you need support once you have made your investment, you know PADT is the best option to help you out.
Please find the official press release on this new partnership below and here in PDF and HTML.
Visit our web pages for ZEISS equipment and software here.
As always, just give us a call at 480.813.4884 or send an email to email@example.com to learn more
ZEISS Industrial Metrology Signs PADT as an Authorized Distributor of its COMET® Series of Blue Light 3D Optical Scanners
PADT Customers Seeking to Bring Precise Inspection Services or Reverse Engineering In-house Now Have World-class Equipment at Their Fingertips
TEMPE, Ariz., February 27, 2018─ Phoenix Analysis and Design Technologies (PADT), the Southwest’s largest provider of simulation, product development, and 3D Printing services and products, today announced it has signed an agreement with ZEISS Industrial Metrology to become an authorized distributor of the COMET Series ® product line of Blue Light Optical Scanners. ZEISS Industrial Metrology is a business group of ZEISS and is a worldwide leading supplier of optical and contact measuring technology.
“When we made the strategic decision to add scanning devices to our distribution portfolio, we evaluated all of the leading structured light 3D optical scanning systems,” said Rey Chu, co-owner and principal, PADT. “The ZEISS COMET clearly emerged as our preferred choice. Not only did it serve as a workhorse, results were more efficient and accurate and we could scan a wider variety of objects. The ZEISS COMET is the obvious choice for our customers who want to bring inspection or reverse engineering services in-house.”
Scanners in the COMET Series utilize the latest blue light technology to capture 3D data accurately and fast. The system operates by projecting patterned light, also called structured light, onto an object and the camera captures the image. The Colin3D software processes the image and creates a 3D “point cloud” with millions of points. The software further processes point cloud data for downstream applications – reverse engineering, inspection and rapid prototyping to name a few. The portable COMET series has two models – COMET 6 and COMET LƎD 2.
“PADT was selected as an authorized distributor of our COMET Series because of its depth and breadth of knowledge of engineering services and 3D scanning technology,” said John Grzybowski, business sales manager at ZEISS Industrial Metrology. “They serve as an excellent partner and a valued ambassador of the ZEISS brand.”
PADT has been completing its own scanning projects with this technology for more than two years and is now able to offer the innovation of ZEISS equipment to its customers in Arizona, Colorado, New Mexico and Utah.
“ZEISS is a household name in the optics and 3D scanning world with an outstanding reputation for innovation and quality,” said Mario Vargas, manager of hardware sales, PADT. “We are delighted with the opportunity to expand our portfolio and offer our customers these industry leading scanners.”
To learn more about PADT and the COMET Series product line, visit www.padtinc.com or call 1-800-293-7238.
Phoenix Analysis and Design Technologies, Inc. (PADT) is an engineering product and services company that focuses on helping customers who develop physical products by providing Numerical Simulation, Product Development, and 3D Printing solutions. PADT’s worldwide reputation for technical excellence and experienced staff is based on its proven record of building long-term win-win partnerships with vendors and customers. Since its establishment in 1994, companies have relied on PADT because “We Make Innovation Work.” With over 80 employees, PADT services customers from its headquarters at the Arizona State University Research Park in Tempe, Arizona, and from offices in Torrance, California; Littleton, Colorado; Albuquerque, New Mexico; Murray, Utah, and Austin, Texas, as well as through staff members located around the country. More information on PADT can be found at www.PADTINC.com.
About ZEISS Industrial Metrology
The Industrial Metrology business group is a leading manufacturer of multidimensional metrology solutions. These include coordinate measuring machines, optical and multisensor systems, and metrology software for the automotive, aircraft, mechanical engineering, plastics and medical technology industries. Innovative technologies such as 3D X-ray metrology for quality inspection round off the product portfolio. The business group additionally offers a broad global spectrum of customer services with measuring houses and competence centers close to its customers.
The Industrial Metrology business group is headquartered in Oberkochen. Production and development sites outside Germany are located in Minneapolis in the USA, Shanghai, China and Bangalore, India. The business group is allocated to the Research & Quality Technology segment. Around 6,300 employees work for the segment, generating revenue totaling €1.5 billion in fiscal year 2016/17. More information on ZEISS can be found at www.zeiss.com/metrology
For my Valentine’s Day blog contribution to the Phoenix Business Journal, I share my somewhat unpopular opinion that the current decline in US business dominance is due to the fact that we are just too selfish. “Is selfishness in business always a good thing?” explores the idea that If we all do a little less for us and more for each other, we may find ourselves in a better world.