Additive Manufacturing: 3D Printing a Metal Shift Knob for Faster Cooling

When Nathan Huber moved to Arizona from Colorado to join PADT he learned a lot, and one of the things he learned fast was that the inside of cars get very hot in the summer here.  In fact, the shift knob on his car was untouchable in July.  This coincided with his learning more about metal 3D Printing and an idea occurred, what about 3D Printing a metal shift knob designed to cool off faster, and that looked cool.  Oh, and use ANSYS to drive the design.

He blogged about it before (here and here), and Additive Manufacturing online picked up the story and added to it on their blog post “3D Printing a Metal Shift Knob for Faster Cooling”  Check it out, they did a nice job of explaining what we did and how Nathan used several of our tools like ANSYS Mechanical and our Concept Laser metal system to realize the design.

 

3D Printing Peer Group of New Mexico Tech Council Launching on June 22

We are very pleased to announce the launch meeting of the newest New Mexico Technology Council peer group: 3D Printing.  After the success of other peer groups, and a similar committee in the Arizona Technology Council, PADT is partnering with the NMTC to start a group focused on all things Additive Manufacturing, which is the more technical name for 3D Printing. Schools, businesses, and individuals who have any involvement or interest in this exciting and transformative technology will be able to network and organize to get greater value from 3D Printing. This includes understanding the technology, working together on research projects, and getting to know what services are available locally.  It will also serve as a platform to coordinate the use of 3D printing in STEM education.

    

For this launch event, PADT’s Rey Chu will share his thoughts on the latest and most interesting advancements in 3D Printing.

What: NMTC 3D Printing Peer Group Launch
Networking
Beer
Where: Rio Bravo Brewing Company, 1912 2nd St NW, Albuquerque, NM 87102
When: June 22, 2017
5:00 pm – 7:00 pm
Who: Anyone (21 years of age or older) involved in Academia, Industry, or Research that is involved or interested in Additive Manufacturing
Why: To build cooperation between the growing 3D Printing community in the state
How: Being social, creating connections, and joining the group to take action in the future

We will kick off the meeting with introductions around the room, then listen to Rey share his views on what is new and interesting in this industry, then talk about the peer group, answer questions, and start planning our next activities.  At around 6:45 or so we will commence with the networking.

Please contact PADT at info@padtinc.com if you have any questions before the event.   We hope to see you there.

Don’t forget to register, and please let anyone else you think might be interested know about the event.

 

Phoenix Business Journal: ​Remembering Kelley Johnson, aircraft design icon and project management superstar

One of my engineering idols is Clarence “Kelley” Johnson. He led the design of many of the coolest aircraft ever made, and he was a pioneer in managing large engineering projects.  In “​Remembering Kelley Johnson, aircraft design icon and project management superstar” I talk about why he was such an important figure in technology, and some rules he developed for effective project management. Even if you are not an airplane person, it is worth getting to know his work and his methods.

 

Phoenix Business Journal: Why medical startups should not focus on patients

It sounds counterintuitive, but it is one of those positions where you sometimes have take a different path to end up where you should. I  “Why medical startups should not focus on patients” in order to in the end, deliver better products and better outcome to their patients. I’ve observed too many good ideas fail because the creators are not paying attention to the people who will pay for and deploy the solution.

Silicon Desert Insider: Are you ready for artificial intelligence to change your business?

Artificial intelligence has been a Science Fiction staple for decades, and has been the focus of much marketing hype more recently.  While all this was going on however, AI sort of happened. It is here, it is part of our every day, and “Are you ready for artificial intelligence to change your business?”  This is one of those fundamental technology shifts that impacts everything, and smart business will understand and adapt.

Phoenix Business Journal: ​Automation is here and we need to pay attention

People talk about automation, mostly with respecte to manufacturing, like it is something that is comming.  But “Automation is here and we need to pay attention.” If you don’t understand how computer software, robotics, and sensors are changing every aspect of our lives, odds are you will miss how it will change your business.

Phoenix Business Journal: ​Technical training for employees is changing, is that a good thing?

Like so much else these days, the way that we deliver training to employees has changed over time to take advantage of new technologies. This is especially true for technical training on how to use hardware and software. The traditional classroom approach has been replaced with online and on-demand training. In “Technical training for employees is changing, is that a good thing?” I put on my curmudgeon hat and talk about why the traditional way has advantages that outway the negatives.

Phoenix Business Journal: ​5 things to think about when implementing a database product at your business

If you have ever implemented a Database appcliation at your business you know it can be a pain.  In “​5 things to think about when implementing a database product at your business” I go over some lessons that we have learned over time to make the whole process and outcome better.

3D Metal Printing: A Role in Military Fleet Readiness

The project to keep a 1944 P-51 Mustang flying was covered again, this time in 3D Metal Printing Magazine (Pg 23-33).   Concept Laser worked with PADT to reverse engineer and print the exhaust manifold from a P-51 to keep it flying.  Unlike the other article and video on the project, this reporter used this example as a great way to look at the readiness of military aircraft, and not just antique planes.

As PADT’s Rey Chu says ““This was a great exercise that’s suitable for numerous military applications and very relevant to the future use of 3D metal printing to maintain fleets in the field,” Chu says. “Maintaining spare-parts inventory has become a significant challenge, for example, to the Air Force. Additive manufacturing could be the solution.”

Kidneys and Child Hearts – Our Recent Real World Experiences with 3D Printing in Medicine

Mostly we make boxes.  Pretty boxes but the bulk of what we 3D Print is some sort of plastic box that people stuff electronics in to. Most of the time we also don’t really know what customers do with the objects we make for them.  But every once in a while you get involved in a project that really makes a difference. That could not be more true than two recent medical applications for 3D Printing that we worked on with Intermountain Healthcare (IHC) in Salt Lake City, Utah.

KSL, a local TV station, did a story on our IHC was deploying 3D Printing to produce better outcomes for their patients. You can view the story here.

PADT was fortunate enough to be part of two of the cases mentioned in the story.  The first was a St George man who was feeling some pain in his back. He had a scan and they found 12 kidney stones.  On top of that, his kidney was not in the right place and was distorted.  PADT helped print a model of the scan so that the doctors could just get a real feel for what they were dealing with, and then plan the surgery.

The second situation really pulled at our heart strings.  A 10 year old boy needs heart surgery and its a complicated problem. They need a model fast so we worked with Stratasy to quickly print an accurate model so tha the surgeons could come up with a plan. We still have not heard how it went, they are scheduling things, but the feedback from the team was that the 3D model was extremely helpful.  We are talking life saving.

Both of these recent situations build on years of examples where we have worked the doctors and their technical assistance to convert scans of patients into usable 3D Models. If you are in the surgery or surgery planning space and want to learn more about how accurate 3D models printed directly from scan data can be used to improve patient outcome, contact PADT at info@padtinc.com and we will connect you with our 3D Printing team.

Silicon Desert Insider: Self-driving cars are driving big changes in tech

Everywhere you drive in Phoenix you see autonomous cars being tested.  These are cool and all, but they also are a sign of a whole new boom in technological change. In “Self-driving cars are driving big changes in tech” I go over some of the key disruptive innovations that will be driven by these new vehicles.

Phoenix Business Journal: 3 keys to success for smart home devices

When Cox Communications asked us to be part of its local Smart Home Tour I said yes for one simple reason: I wanted to see a truly connected home. in “3 keys to success for smart home devices” I discuss some of the lessons I learned about IoT devices that actually work in the home.

Thoughts from my day in a smart home – the importance of connecting right

When I was asked to take part in a demonstration put on by one of our local communication companies, Cox Communications, showing off what a “smart home” looks like, I of course said yes.  I love gadgets, and smart gadgets more.  On top of that it was another chance to evangelise on the power of 3D Printing.  And I got to hang out in a brand new luxury condo in Downtown Phoenix, a post kid lifestyle change that is very appealing.  Plus we deal with customers designing and improving Internet of Things (IoT) devices all the time, and this is the perfect chance to see such products in action.

So I packed up one of our Makerbots, none of our Fortus machines fits in the back of my Prius, and headed downtown.  The first thing that shocked me was that I had the printer, my iPhone, iPad, and laptop connected to their network in about one minute.  The printer showed up on the Makerbot Print app on my iPad and I was printing a part in about three minutes.

My station, showing off 3D Printing in the home.

The whole point of the demonstration was to show how the new high-speed Internet offering from Cox, Gigablast, can enable a true smart home.  So I was focused on the speed of the connection to the Internet, which was fast.  What I didn’t get till I connected was that the speed and bandwidth of the WiFi in the house was even more important.

When everything was connected, we had 55 devices on the local network talking to each other and the Internet. At one point I was downloading a large STL file to the printer while on a teleconference on my iPhone and my “roommate” was giving a violin lesson to one of his students in Canada.

Oh, and the roomba started to vacuum the floor. On the balcony someone was giving a golf lesson and a doctor was diagnosing a patient in the master bedroom.  That was on top of the smart kitchen gadgets.  And it all worked.  Yes, it all worked.

I’m trying to convey shock and surprise because the reality is that nine times out of ten when I show up for some event, at a customer, or at a friends house and we try and connect things to the internet… it doesn’t work.  If you are a technical guy you know that feeling when your vacation or visit for dinner turns into an IT house call.  All I could think of was how awesome it was that everything worked and it was fast.

So I went to work printing little plastic Arizona style houses with COX on the roof. And then a reporter showed up. “3D Printing, interesting.  Hmmmm…  they are cool and all but really, what does that have to do with a smart house?”  Damn reporters and their questions.  I was still reveling in the fact that everything worked so well, I hadn’t taken to time to think about the “so what.”

Then I thought about it.  3D Printing in the home is just now starting to take off, and the reason why is actually high-speed internet connections. If you wanted a 3D Printer in your home in the past you needed the printer, a high end computer, and some good 3D modeling software on that computer.  Basically you had to create whatever you wanted to make.  Unless you are a trained engineer, that may not be so easy.

My “house” that I was printing at the invent sits on the cloud in my Thingiverse account.

But with a well connected home you have access to places like Thingiverse and Grabcad to download stuff you want to print.  And if you do want to create your own, you can go to Tinkercad or Onshape and use a free online 3D modeler to create your geometry.  All over the web, even on a pad, phone (I don’t recommend trying to do modeling on a phone, but it does work), or on a basic computer.  The files are stored in the cloud and downloaded directly to your printer.  No muss, no fuss.  All you need is a reliable and fast connection to the internet and in your home.

High speed internet and a smart 3D printer makes anyone a maker.

And when we had a three hour break, I went downstairs to a coffee shop on the ground floor of the condo and worked, while monitoring my builds using the camera in the smart 3D Printer.

Pretty cool when you step back and think about how far we have come from that first Stereolithography machine that PADT bought in 1994.  We had to use floppy disks to get the data from our high-end Unix workstation to the machine.  Now it sits on the web and can be monitored.

This may be what we have been waiting for when it comes to 3D Printers in the home moving beyond that technologists and makers.

I’ve been focused on my experience with the 3D printing in the smart home, but there was a lot more to look at.  Check out these stories to learn more:

Phoenix Business Journal: Cox shows off a smart home with 55 connected devices and fast gigabyte internet

The Arizona Republic: Cox ‘smart home’ in Phoenix displays future at the push of a button

I also did a piece for the Phoenix Business Journal while I was at the event on “3 keys to success for smart home devices” based on what I learned while playing with the other devices in the smart home.

All and all a good day.  Oh, and being a 10 minute walk from my favorite pub made the idea of living downtown not such a bad idea, which doesn’t have much to do with high speed internet, connected devices, or 3D Printing.  But one of my goals was to check out post-child urban living…

 

 

Phoenix Business Journal: 6 ways to adapt your business model to disruptive technology

Technology is always changing, and it is changing faster and in more ways. Even if your business is not a “technology” business, new ways of doing things, new business models, and new ways of communicating will impact your business. In “6 ways to adapt your business model to disruptive technology” I explore six simple things that you can do to not just avoid harm by, but to take advantage of disruptive technologies.

Introducing our new Newsletter: The PADT Pulse

We are very pleased to announce our new newsletter, the PADT Pulse.  For a while now customers have been asking for a monthly update on what is going on without having to go through our blog. So we are taking the best of what we did in a given month and sharing it in this newsletter.

Not only does it have a recap of important activities, it summarizes our most popular blog posts, shares some outside news of interest, and keeps you up to date on our upcoming events. We hope you enjoy it.

Here is a link to the online version.

And you can subscribe here.