Full Color 3D Printer Road Show: Salt Lake City Event Focuses on Real World Applications

slc-i4The second stop on our trip around the Southwest for Stratasys’ new J750 Full Color 3D Printer was in fantastic downtown Salt Lake City. This device is reinventing 3D printing, and we are showing it off in person so people can see it up close along with holding incredible parts it makes in their hands.

Next stop if Phoenix – sign up here!

The 3D Printing community in Utah is very mature and the attendees were mostly very experienced users of many different additive manufacturing technologies.  So we focused on real world applications for the J750 as well as other Stratasys systems.

slc-i1
slc-i2We were fortunate enought to have a customer, Ultradent, present the fantastic ways that they use their FDM and Polyjet printers to make prototypes, tooling, and production parts. slc-i3

As is usual in this type of an event, the discussion between and after presentations are the best part.  People from Aerospace, sporting goods, medical devices, and consumer products swapped stories, suggestions, and tips.

It was also a family affair. with Jame Barker’s latest family addition was in attendence to help spread the word on the value of 3D Printing with Stratasys solutions:slc-baby-1Beyond the little guy, the other hit of the afternoon was the J750.  As seasoned additive manufacturing profesionals they see the incredible leap forward this machine represents – truly reinventing 3D Printing and opening up a huge range of oportunities.

Full Color 3D Printer Road Show: First Stop a Success Including Radio Broadcast

ICOSA_07169Denver was the first stop on a trip around the Southwest for Stratasys’ new J750 Full Color 3D Printer.  We are showing this machine that is reinventing 3D printing off in person so people can see the device up close and hold the incredible parts it makes in their hands.

You can still sign up for the Salt Lake City or Phoenix events.

ICOSA_70965The Denver event was hosted by St. Patrick’s Brewery in Littleton, right down the street from PADT’s Colorado Office. Several customers and PADT employees gave talks on how to better use 3D Printing, including a presentation from Mario Vargas on the new Stratasys J750.

On top of all of that, local radio station KDMT, Denver’s Money Talk 1690, did a live broadcast from the event.  You can listen in here. Again, PADT employees and customers talked about 3D Printing as well as the new Stratasys J750.

ICOSA_30368We also made the local paper, check that out here.

Be One of the First to Witness 3D Printing Reinvented

 

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According to some, the novelty of 3D printing has been wearing off — its mentioned in daily conversations, used on Grey’s Anatomy episodes, incorporated in high school and college classes. Most iPhone-wielding millennials know what it is and how it works. It’s not a “new thing” anymore, right?

Wrong.

Coming to Denver, Salt Lake City, and Phoenix — Phoenix Analysis & Design Technologies (PADT) invites you to be one of the first to meet the Stratasys J750 3D Printer: the latest introduction in the portfolio of PolyJet 3D Printers. The Stratasys J750 is the first-ever full-color, multi-material system, which finally addresses the frustration of designers who want realistic models but have to contend with inconsistent color results and rough finishes from current technology.

Ready to register now? Click here and jump right to it! Or keep reading . . .

Unlike other 3D printers currently in existence, the Stratasys J750 can operate with five different colors: cyan, magenta, yellow, black and white — all of the primary colors in the CMYK color process, just like day-to-day 2D full-color printers. The Stratasys J750 also achieves very fine layer thicknesses, enabling high surface quality and the creation of models and parts with very fine, delicate details, where current 3D printers usually result in relatively rough surface finishes.

What does this mean for those who use 3D J750_Hand2 - High Resolution JPGprinting? The Stratasys J750 not only delivers incredible realism but it’s also the most versatile 3D printer available. Designers and producers can say goodbye to the days of adopting multiple 3D-printing technologies and still resorting afterwards to extensive post-processing, such as sanding, painting and bonding.

Before the Stratasys J750, no single 3D printer could deliver full color, smooth surfaces and multiple materials. Now, however, you can print realistic prototypes, presentation models, Digital ABS injection molds, jigs, fixtures, educational and promotional pieces, production parts – or all of the above, with one system.

The Stratasys J750 even goes one step past versatile, simultaneously being the fastest, simplest, and easiest 3D printer to use. The printer includes several user-requested upgrades, such as server functionality, six-material capacity, and even three print modes that are suitable for different priorities: high speed, high mix and high quality. Additionally, where some 3D printing processes must run in a dedicated facility due to the possible hazard of the materials, chemicals and post-processing steps involved, the Stratasys J750 3D Printer uses a clean, easy process, with no hazardous chemicals to handle.

The Stratasys J750 is one choice among an ever-growing array of 3D printers in the marketplace. But its capabilities and versatility make it more than just a 3D printer; It’s a solution-maker.

In other words, Stratasys has just invented 3D printing. Again. PADT’s 3D Printing team can help you pick the best printer for your job and provide you with one-on-one engineering and prototype support.

If you’re at all interested in technology, you won’t want to miss this printer’s big coming-out day.

Check out times and locations below.

Denver – Monday, July 25th    J750 Shoes 1

Saint Patrick’s Brewing Company

3:00 pm to 6:00 pm

REGISTER

Salt Lake – Wednesday, July 27th

Hilton Salt Lake City Center

3:00 pm to 6:00 pm

REGISTER

Phoenix – Friday, July 29th

ASU SkySong

2:00 pm to 5:00 pm

REGISTER

   

 

PADT Events – June 2016

PADT-Events-LogoThe year is almost halfway over and the pace of events that PADT is attending and holding is slackening a bit as we account for summer vacation and, in Phoenix, the blistering heat.   Take a look below to see what we have planned, mostly webinars, and review what happened in a fun filled May below.


utah-technology-councilJune 20: Utah Technology Council
“Future of Technology in Utah “
Sandy, UT

PADT’s Anthony Wagner and James Barker will be attending this outstanding event featuring key members of the Utah technology community and the Governor or Utah, Gary Herbert.


colorado-business-roundtableJune 28: Jefferson County Aerospace  & Defense Small Business Industry Day
Lakewood, CO

PADT’s Norman Stucker and James Barker will be manning a booth at this gathering of  small but active Aerospace companies in the area to talk learn how everyone can contribute to Colorado’s dynamic Aerospace industry sector.


June 29: epsilon-fea-logo-smallTwin Cities ANSYS User Meeting
“HPC and Numerical Simulation deep dive”
Minneapolis, MN

Join David Mastel the IT Manager/Chief HPC Architect for PADT, Inc. and ANSYS users in the Twin Cities area for an ANSYS user meeting including technical presentation with handouts.


PADT-Webinar-Logo

We have several great Webinars on tap for June. All PADT webinars are recorded, so even if you can’t make the specified time register and we will send you a link to the recording.

Tuesday, June 21, 2016 – 1:00 PM (MST)
Engineering the Internet of Things Devices with ANSYS Simulation
Register
Tuesday, June 28, 2016 – 11:00 AM (MST)
Modeling FDM Structure and Properties: The Key to Enabling Functional Part Production
Register
Tuesday, June 28, 2016 – Multiple Times
Flownex SE providing systems simulation to the Oil and Gas industry
Part Production
Register

May Events in Review

We attended a lot of events in May where we learned a ton, and continued to grow our network.


iot-world-picPatrick Barnett and Eric Miller ventured out to the heart of the Silicon Valley to attend Internet of Things World 2016.  We learned a ton and met a couple of potential suppliers. Learn more about what we learned on our IoT page: www.padtinc.com/iot


 


rapid-2016The big, huge, important event for the month was RAPID in Orlando, FL.   PADT’s Rey Chu and Dhruv Bhate attended, and Dhruv presented.  The highlight of the show was seeing all the new products that were introduced, especially from Stratasys. We were also able to catch up with old friends and make some new ones.



sbir-conf-2016-picThe most informative event of the month was the National SBIR/STTR Conference.  PADT’s Rob Rowan flew to our nation’s capital and was able to meet with many of the people who are in charge of the SBIR projects we are bidding on.  Rob felt that the best part was getting to better know what our customers are really looking for.

 

Unexpected Joys at Rapid 2016

While much has been (justifiably) written about HP and XJet releasing new, potentially game-changing products at RAPID 2016, I wanted to write this post about some of the smaller, unexpected joys that I discovered. If I sound overly enthusiastic about the people and companies behind them, it is likely due to the fact that I wrote this on the flight back, staring out at the clouds and reflecting on what had been a wonderful trip: I own no locks, stocks or barrels in any of these companies.

1. Essentium Materials – Carbon Nanotubes and Microwaves to improve FDM mechanical properties
Over the past year, I have studied, written and made presentations about the challenges of developing models for describing Fused Deposition Modeling (FDM) given their complex and part-specific meso-structure. And while I worked on developing analytical and numerical techniques for extracting the best performance from parts in the presence of significant anisotropy, the team at Essentium has developed a process to coat FDM filaments with Carbon nanotubes and extrude them in the presence of microwave radiation. In the limited data they showed for test specimens constructed of unidirectional tool-paths, they demonstrated significant reduction in anisotropy and increase in strength for PLA. What I liked most about their work is how they are developing  this solution on a foundation of understanding the contributions of both the meso-structure and inter-filament strength to overall part performance. Essentium was awarded the “RAPID Innovations award”, first among the 27 exhibitors that competed and are, in my opinion, addressing an important problem that is holding back greater expansion of FDM as a process in the production space.
Website: http://essentiummaterials.com/

2. Hyrel 3D – Maker meets Researcher meets The-Kid-in-All-of-Us
I only heard of Hyrel 3D a few days prior to RAPID, but neglected to verify if they were exhibiting at RAPID and was pleasantly surprised to see them there. Consider the options this 3D printer has that you would be hard pressed to find in several 3D printers combined: variable extrusion head temperatures (room temp to 450 C), sterile head options for biological materials, a 6W laser (yes, a laser), spindle tools, quad head dispensing with individual flow control and UV crosslinking options. Read that again slowly. This is true multiple degree-of-freedom material manipulation. What makes their products even more compelling is the direct involvement of the team and the community they are building up over time, particularly in academia, across the world, and the passion with which they engage their technology and its users.
Website: http://www.hyrel3d.com/

3. Technic-Print: New Chemistry for Improved FDM Support Removal
If you manufacture FDM parts with soluble supports, keep reading. A chemist at Technic Inc. has developed a new solution that is claimed to be 400% faster than the current Sodium-Hydroxide solution we use to dissolve parts. Additionally, the solution is cited as being cleaner on the tank, leaving no residue, has a color indicator that changes the solution’s color from blue to clear. And finally, through an additional agent, the dissolved support material can be reclaimed as a clump and removed from the solution, leaving behind a solution that has a pH less than 9. Since PADT manufactures one of the most popular machines that are used to dissolve these supports that unbeknown to us, were used in the testing and development of the new solution, we had an enriching conversation with the lead chemist behind the solution. I was left wondering about the fundamental chemistry behind color changing, dissolution rates for supports and the reclaiming of support – and how these different features were optimized together to develop a usable end-solution.
Website: http://www.technic.com/techni-print-lp

 

4. Project Pan: Computationally Efficient Metal Powder Bed Fusion Simulation
I presented a literature review at AMUG (another Additive Manufacturing conference) last month, on the simulation of the laser-based powder bed fusion. At the time, I thought I had captured all the key players between the work being done at Lawrence Livermore National Labs by Wayne King’s group, the work of Brent Stucker at 3DSIM and the many academics using mostly commercially available software (mostly ANSYS) to simulate this problem. I learned at RAPID that I had neglected to include a company called “Project Pan” in my review. This team emerged from Prof. Pan Michaleris’s academic work. In 2012, he started a company that was acquired by Autodesk two months ago. In a series of 3 presentations at RAPID, Pan’s team demonstrated their simulation techniques (at a very high level) along with experimental validation work they had done with GE, Honeywell and others through America Makes and other efforts. What was most impressive about their work was both the speed of their computations and the fact that this team actually had complex part experimental validations to back up their simulation work. What most users of the powder bed fusion need is information on temperatures, stresses and distortion – and within time frames of a few hours ideally. It seems to me that Pan and his team took an approach that delivers exactly that information and little else using different numerical methods listed on their site (novel Hex8 elements, an element activation method and intelligent mesh refinement) that were likely developed by Pan over the years in his academic career and found the perfect application, first in welding simulation and then in the powder bed fusion process. With the recent Autodesk acquisition, it will be interesting to see how this rolls out commercially. Details of some of the numerical techniques used in the code can be found at their website, along with a list of related publications.

Website: http://pancomputing.com/

5. FDA Participation: Regulating through education and partnership
On a different note from the above, I was pleasantly surprised by the presence of the FDA, represented by Matthew Di Prima, PhD. He taught part of a workshop I attended on the first day, took the time to talk to everyone who had an interest and also gave a talk of his own in the conference sessions, describing the details of the recently released draft guidance from the FDA on 3D printing in medical applications. It was good to connect the regulatory agency to a person who clearly has the passion, knowledge, intelligence and commitment to make a difference in the Additive Manufacturing medical community. Yes, the barriers to entry in this space are high (ISO certifications, QSR systems, 510(k) & Pre-Market Approvals) but it seems clear that the FDA, at least as represented by Dr. Di Prima, are doing their best to be a transparent and willing partner.
Website: http://www.fda.gov/MedicalDevices/ProductsandMedicalProcedures/3DPrintingofMedicalDevices/default.htm

What really makes a trip to a conference like RAPID worth it are the new ideas, connections and possibilities you come away with that you may not stumble upon during your day job – and on that account, RAPID 2016 did not disappoint. As a line in one of my favorite song’s goes:

“We’ll never know, unless we grow.
There’s too much world outside the door.”
– Fran Healy (Travis, “Turn”).

Webinar on the new Stratasys J750 The first ever, full-color, multi- material 3D Printer

J750 Shoes 3

REGISTER 

Stratasys recently released the most advanced PolyJet 3D Printer on the market.  The Stratasys J750 promises to be a game changer by printing complex parts with diverse properties quickly while minimizing post processing time.  We invite you to join us for a webinar to learn more about this amazing technology.

Realistic Prototypes

The J750 provides true, full-color capability. The color range is possible because with the J750, you can choose between 5 different colors: cyan, magenta, yellow, black and white allowing the J750 to achieve a broad color spectrum.

Color textures and gradients are also possible now allowing for a variety of realistic patters like wood grain, plaid or even photographs and illustrations.

Full color is also now able to be combined with a variety of material characteristics such as a range of transparencies and durometers.  All of this variety can now be done in a single print.

Register now and learn how to create stunning prototypes quickly and efficiently with full color realism.

Half Head

Versatile

The J750 not only produces incredibly realistic models, it is also capable of creating thousands of colors, translucencies and durometers simply by combining base resins right on the build tray.  The versatility provided by the J750 can drastically reduce the amount of time spend on post processing a model.  Before the Stratasys J750, no single 3D printer could deliver full color, smooth surfaces and multiple materials. A shop that wanted to achieve all of these qualities would have had to adopt multiple 3D printing technologies and still resort to extensive post-processing, such as sanding, painting and bonding.

 

J750_ControlPnl_hands - Medium Quality JPG

Fast, Efficient Workflow

PolyJet Studio is the latest generation of ObjetStudio Software.  The intuitive interface makes it easy to choose materials, optimize the build and manage print queues.

The six-material capacity means less time spending changing over materials, less waste purging to switch materials and less overall down time.

There is so much more to the J750.  Please join us for a webinar to learn more and get your questions answered by our Application Engineer and PolyJet Technology expert, James Barker.

REGISTER today for our upcoming webinar to find out even more about this game-changing technology.

If you have any questions or encounter a problem while registering, please email kathryn.pesta@padtinc.com or call Kathryn at 480.813.4884.

Take a look at some other cool prototypes made on the J750.

J750 Console StickshiftJ750 Cartoon CharactersJ750_Tennis Shoes_GreenSide2 - Low Resolution JPGJ750_Liver2 - High Resolution JPGFEAJ750_Sushi 1_R - Low Resolution JPG

Webinars: Overview of Add-On Products that Work with ANSYS Mechanical

PADT-Webinar-LogoWith the introduction of the new ANSYS Mechanical Enterprise, many add-on products that had to be purchased separate, are now included. In these webinars PADT’s engineers will provide an overview of the key applications that users now have easy access to.

Each product will be reviewed by one of PADT’s engineers. The will share the functionality of each tool, discuss some lessons we have learned in using and supporting each tool, and provide a short demonstration. Each session will have time for Questions and Answers.

ANSYS-Footer-RBD-STR-ACT

Sign up for the one you want, or all three. Everyone that registers will receive a link to the recording and to a copy of the slides. So register even if you can not make the specific dates.

Here are the times and links to register:

Overview of ANSYS Rigid Body Dynamics (RBD) and ANSYS Explicit STR
May 19, 2016 (Thu)
11:00 am MST & PDT / 12:00 pm MDT

      REGISTER

Overview of ANSYS SpaceClaim and ANSYS AIM
May 24, 2016 (Tue)
11:00 am MST & PDT / 12:00 pm MDT

    REGISTER

Overview of ANSYS Customization Toolkit (ACT) and ANSYS DesignXplorer (DX)
May 26, 2016 (Thu)
11:00 am MST & PDT / 12:00 pm MDT

     REGISTER

We hope to see you online.  If you have any questions, contact us at support@padtinc.com or call 480.813.4884.

ANSYS_Mechanical_Header

PADT Events – May 2016

April was a busy month, but May looks a bit more normal.  We hope to see some of you at the following PADT events happening in the next 5 or 6 week. You can also get a summary of what happened in April below.


iot_world_logo

May 11: Internet of Things World
Santa Clara, CA

A couple of us are headed to Santa Clara for this gigantic event.  No booth, we will be walking around and checking it out.  With so much of our work turning towards support IoT, we felt this was a good place to network and find other partners. Look for us if you are there… we will of course have PADT shirts on.


rapid-logo-100May 16-19: RAPID Show
Orlando, FL

The other big Additive Manufacturing show in the US is Rapid, held in Orlando, FL this year. PADT will be presenting at least one, and perhaps two times at this event. We will also be hanging out with Stratasys and other partners in the exhibit area.


SBIR-ConfMay 23: National SBIR/STTR Conference
National Harbor, Maryland

PADT will be visiting this years gathering on SBIR and STTR contracts.  It is a great opportunity to meet the program officers that are in charge of projects we are applying for as well as a place to meet other companies like PADT that are strong participants in the program.


PADT-Webinar-Logo

We have 4 fantastic webinars for May. All PADT webinars are recorded, so even if you can’t make the specified time register and we will send you a link to the recoreding.

Thursday, May 19, 11:00 AM
Overview of ANSYS Rigid Body Dynamics (RBD) and ANSYS Explicit STR
RegisterFriday, May 20, 1:00 PM
The Stratasys J750 – A new revolutionary full color 3D Printer
Register

Tuesday, May 24, 10:00 AM Phx
Overview of ANSYS SpaceClaim and ANSYS AIM
Register

Thursday, May 26, 10:00 AM Phx
Overview of ANSYS Customization Toolkit (ACT) and ANSYS DesignXplorer (DX)
Register


April Events in Review

April matched March in the number of events.  We made a lot of new contacts and were able to learn about some new industries and people.


amug-2Our 3D printing sales and services team got off to a great start at this years AMUG Annual Meeting in St. Luis. PADT’s Dhruv Bhate gave two very well received presentations.  Besides catching up with customers and partners, the team was able to check out the latest technologies in Additive Manufacturing


navy_sbire-1The RevAZ team at the Arizona Commerce Authority was nice enough to let PADT host their seminar on Additive Manufacturing and the Navy SBIR Program. We had a great turnout of over 30 people for the seminar put on by Jonathan Leggett, the NAVSEA SBIR Program Manager on how to better utilize the SBIR program. This was followed by one-on-one discussions with John and people from RevAZ.


SpaceSymposiumThis year’s Space Symposium in Colorado Springs was fantastic. The best part was meeting Bill Nye and learning more about the mission to mars. Even better was having our customers from different Aerospace companies meet in our booth and interact.


AZTC-Tucson-LnLThe Tucson tech community provided a great audience for our Lunch & Learn with the AZ Technology Council on “Innovation is easier said than done: Why skipping product simulation is no longer an option” Dan Hartman gave a great talk on the subject.


SMR-FlownexFlownex shined at this year the SMR 2016 conference in Atlanta. Many people in the nuclear field were able to see Flownex for the first time and get a feel for how powerful it is for designing a modular reactor.


There were two lectures to students in April. Dhruv Bhate crossed the valley and gave an inspirational talk to students at Peoria High School.  As always, the students questions and feedback were fantastic.  Later in the month, Ted Harris headed down to the University of Arizona in Tucson to talk to an engineering class about Finite Element Analysis.


nacet-design-daysApril also saw the start of a new initiative at PADT, Design Days. This is where some of our product development engineers visit incubators and offer up free advice for an hour.  Nothing too complicated, just one-on-one time for Startups with an experienced engineer.  We started at NACET in Flagstaff where we met some great inventors.  Next was a larger event at CEI in Phoenix followed by sessions at Chandler Innovations.


AZBio-2016The last big event in a busy month was the AZBio Expo in Phoenix. As always, this event is packed full of people in the Arizona Biotech space. We caught up with long time customers and met some new people. The talks were informative and at time entertaining.

AMUG 2016 Recap

AMUG LogoThis was my first year attending AMUG (Additive Manufactures User Group) and after attending RAPID last year in Long Beach, California, it exceeded my expectations.  Everyone I ran into last year at RAPID said that I HAD to attend AMUG since I am a user of both Stratasys Polyjet and FDM technologies.  Once I found out the dates I immediately asked my supervisor if I could attend this years AMUG that was held in good old St. Louis, Missouri!  I am so glad I was able to make it to AMUG.  Every day we had the decision to pick between 18 different presentations.  Not all of the presentations were repeated each day.  We had presentations from Universities, Aerospace, Defense, Medical, Manufactures of 3D printers and many more!  I needed a clone of myself because the decisions of choosing one presentation over another was way too difficult.  Luckily there were 5 representatives from PADT at this convention and we were able to share notes.

Stratasys J750

Stratasys unveiled a new 3D printer on the first day of AMUG and it is phenomenal! It is called the Stratasys J750.  The user has the ability to print with 6 different materials at the same time choosing between 360,000 different colors!  What other 3D printer is there that you can load Digital ABS, Tango (rubber), and different colors and build with them?  NONE!  Stratasys also revamped their print heads by doubling the amount of nozzles per material which results in better layer resolution!  All print modes have finer layers resulting in better aesthetics than any other printer previous with High Quality layers at 14 microns!  By teaming up with Adobe, the user can import a CAD file into Adobe Photoshop to assign a color pattern, picture, or even a texture to their CAD file.  To say I am excited about this printer is an understatement!  I need one now!Hean J750SSYS Display

STRATASYS WORKSHOPS:

Carbon fiber soluble core workshop

In this workshop we learned how to setup a soluble core, that was printed on a Stratasys Fortus 450 MC using the SR-30 support, for a carbon fiber application.  This is a great application for the soluble support material. Turns out there are many customers using this application so that they don’t have to inventory expensive tools and can print on demand cores for their customers.

Soulable Core 2Soluable Core 1

During this presentation we learned that you will need to sand the part and then apply some sealing agent to the core/mandrel.  As for what type of sealing agent works best?  The answer is all.  They haven’t had any issues with different sealing agents from different vendors.  Several coats are needed.  When the part is building, you have the ability to setup pauses in the build so that you can add inserts or bushings to the part.  Because Aluminum dissolves in Sodium Hydroxide, you will want to use a different metal.

If this is a application that you are interested in, please email me at James.barker@padtinc.com and I will respond ASAP to you inquiries.

Injection Mold 3D Printed Inserts 

This application is a huge money and time saver as well!  In this picture the inserts were 3D printed using a Digital ABS-Like material from a Polyjet printer.  The brackets and ejector plate were printed using the FDM technology and built out of Ultem 1010.    These builds took under 3 hours to build and allow the customer to quickly inject material to prove the design using the actual material required!  A few months ago we held a seminar in Utah at 2 different locations and taught this application with a Stratasys expert.  Here is a neat video Professor Jonathan George did showing this application in use: YouTube.

Here is a video that Stratasys put out that shows their printers in use and the whole process as well.  YouTube

IM Molds

ADDITIVE MANUFACTURING at GE AVIATION

LEAP Engine Fuel Nozzle

GE’s biggest success story is their LEAP Engine Fuel Nozzles.  For each LEAP engine manufactured there are 19 fuel nozzles needed.  Instead of assembling them by hand they are now all 3D printed.  10,000 engines have been sold to date since the engine was introduced in 2012.  By 2018, GE needs to 3D print 35,000 fuel nozzles and by 2020, they have estimated that they will need a total of 100,000 nozzles.  There is a 25% weight reduction and these parts are 5 times more durable than conventional manufacturing methods.

LEAP Enginh Fuel Nozzle

T25 Temperature Sensor

This housing is an inlet temperature sensor that was the 1st 3D printed part certified by the FAA to fly inside a GE commercial jet engine! GE Aviation is retrofitting 400 GE90-94B engines that power Boeing 777’s.  These sensors are subjected to all elements so there was rigorous testing done to ensure safety.

T25 Temp Sensor

The Center for Additive Technology Advancement CATA

This facility is already open and running.  The goal is to advance Additive Manufacturing across all divisions of GE.  More information can be found here.

CATA

  XJET – NEW METAL TECHNOLOGY

XJET LogoI have been operating 3D printers going on 7 years.  I am a huge fan of Stratasys/Objet 3D Printers so I made sure to attend the presentation by XJET.

AMUG was XJET’s unveiling of their new metal technology.  XJET was formed in 2005 by the inventors of Objet/Polyjet technology.  Since 2005 they have been able to raise $170 million to help spur their new idea.  They call it Nano Particle Jetting™.  The way it works is they take a nano particle of metal and suspend it in a liquid material that is then jetted from the print heads very similar to how Polyjet printers work.  Since the metal is infused in a liquid material there isn’t any harm dealing with powdered metals which eliminates the fear of dealing with a combustible powder metal!  The parts are built in a heated chamber which evaporates the liquid material that was holding the nano particle.  Another key part to their technology is the support material which is NOT the same material as the metal!  During the presentation, Dror Danai mentioned that there is no need to remove the support material with a mechanical process.  The parts will need to be annealed to remove stresses that occur during the printing process.  While the part is being annealed the support material will be removed.  I am not sure how this is done, but it was hinted that the support dissolves or evaporates away.

XJET Machine

The print heads have 512 nozzles on each of them that can jet 18,000 droplets per second which helps achieve a layer thickness as fine as 2 Microns!!  Currently XJET has 7 machines that they are operating.  6 are in R&D and 1 is being used to print benchmarks for customers to help prove the technology.  Here is a link to their website showing how their technology works: XJET

If you would like to see this printer in person you can at RAPID which is in Orlando, Florida from May 16-19.  Here is a link to RAPID.

CONCLUSION

SSYS Ice SculptureThere are many other presentations and workshops that aren’t covered in this synopsis.  I focused on things that really excited me about the future of where this technology is headed.  If XJET technology is scalable, it can be revolutionary.  GE continues to be at the forefront of this technology and is continually pushing the limits of Additive Manufacturing.  The workshops I attended were mainly Stratasys driven because I was curious how you can make end-use production parts with their 3D printers.  Also the unveiling of the Stratasys J750 helps confirm that innovation is still taking part by one of the leaders in Additive Manufacturing in showcasing their new 3D printer that can print with 6 different materials!

All in all I had a phenomenal time at AMUG and met some very interesting people that share my same passion for 3D printing.  If you have the opportunity to go to RAPID this  year in Florida, please let me know your thoughts of it.  I have heard there are some new materials coming out from Stratasys along with new 3D printers that will be showcased.  It is amazing where 3D printers have come from, and I am anxious to see where we are headed!

If you would like to contact me with any questions then please email me at this email address:

James.Barker@padtinc.comJames

James Barker, Application Engineer

Phoenix Analysis & Design Technologies

PADT Events – April 2016

This is the first of what we hope to be a monthly posting here on our blog, reviewing PADT events happening in the next 5 or 6 weeks and reviewing activities over the previous month.


Upcoming Events, Seminars, and Gatherings

amug_logo_lgApril 5-7: AMUG Annual Meeting
St. Luis, MO

This annual meeting of the Additive Manufacturing Users Group has been a long time favorite of PADT.  Everyone involved in making and running industrial 3D Printers will be in St. Luis this year.  PADT’s Dhruv Bhate will be given two presentations and we will be hanging out in the exhibit hall. Look for anyone in a PADT shirt and say hi!


 

April 7: Seminar: Additive Manufacturing and the Navy SBIR Program With RevAZ/AZ Commerce
PADT Tempe, AZ

Learn more about the Navy Sea SBIR Program from Jonathan Leggett, the NAVSEA SBIR Program Manager, about how AZ Manufacturers can use SBIR Grants to assist in funding R&D early stage innovation. Jonathan will also review the Navy’s roadmap on additive manufacturing and 3D printing.


 

32nd_space_symposium_logo2April 11-14: Space Symposium
Colorado Springs, CO

This premier event for the entire Space industry is a favorite of PADT’s  We will be there in force in our own both, and with Stratasys, talking about how Additive Manufacturing is changing many aspects of space hardware. Look for Mario, Norm, Anthony, James, and Renee.  We expect to catch up with our customers and if we don’t know you, stop by and introduce yourself.


AZTC-logoApril 13, 11:30 – 1:00: AZTC Lunch-n-Learn
Innovation is easier said than done: Why skipping product simulation is no longer an option
Tucson, AZ

PADT will be presenting results from a recently released study on how the use of simulation has a significant and measurable impact on top line revenue for companies who make products. Lunch is included in this free event. Come back for a link in a day or so.


smr-2016April 14-15: International SMR and
Advanced Reactor Summit
Atlanta, GA

Flownex and PADT will be attending this meeting, the premier event for Small Modular and Advanced Reactor design.  Flownex is the leading tool for modeling fluid flow in and around reactors of all types, and is helping to drive the development of this new generation of nuclear power.  Look for us in the Flownex booth.


iPantherPrideLogoApril 18: “Thoughts on Being an Engineer”
a Presentation at Peoria High School
Peoria, AZ

PADT’s Dhruv Bhate will be discussing his career as an Engineer with High School students. He will also share with them his latest career change in to the exciting world of 3D Printing.


 

azbio-logo-1April 21: AZBio Expo 2016
Phoenix, AZ

PADT will be attending this key Bioscience industry event with a booth and by attending sessions.  Stop by and learn the latest about how PADT helps medical device companies make their innovation work. We will of course be talking about 3D Printing and simulation as well.


imi11May 12, 2016: Design for 3D Printing
Talk at Digital Manufacturing 2016 Conference
Scottsdale, AZ

This conference is focused on 3D Printing and Additive Manufacturing with a focus on inkjet technologies.  PADT’s Eric Miller will be sharing his thoughts on design considerations for those who wish to use 3D Printing to manufacture their parts.


rapid-logo-100May 16-19: RAPID Show
Orlando, FL

The other big Additive Manufacturing show in the US is Rapid, held in Orlando, FL this year. PADT will be presenting at least one, and perhaps two times at this event. We will also be hanging out with Stratasys and other partners in the exhibit area.


March Events in Review

March was a busy month for events, with a couple of special opportunities to reach new audiences and learn more.

padt-additive-mfg-aztc-aerospace2016We started with the 2016 Aerospace, Defence, and Manufacturing Conference put on by the Arizona Technology Council on March 3rd.  Dhruv Bhate gave a talk about Additive Manufacturing in the state and made a call to action for more cooperation.  Our booth was well attended.


ati-logo-1The quarterly meeting of the Arizona Technology Investor group was March 10th.  We had four outstanding presentations from credible companies looking for angel investing.


padt-semi-breakfast-march-2016March 23rd was a busy day, with the SEMI Arizona presentation of the GPEC study: “Microelectronics: An Economic Pillar for Arizona” at breakfast.  We learned a ton about the importance of this sector to the state and where it is headed. This was followed by a sad event, a going away party for Jeff Saville as he departs CEI and spends some time in industry.


Sampe-2016-2Meanwhile, up in Utah, our team was at the Wasatch Front Materials Expo. This event has always been well attended and a chance for us to meet with existing customers and get in front of others who are interested in ANSYS and Stratasys.


chandler-innovationsThe next night saw a well attended event at The Perch in Chandler for the Chandler Innovations Connector.  The east valley tech startup community is booming and we were able to visit with many entrepreneurs and mentors.


flinn-foundation-logoOn March 29th PADT’s Eric Miller was invited to be on a panel to discuss innovation in the Bioscience industry in Arizona. The event focused on an update for the Flinn Foundation’s Bioscience Roadmap project. What an amazing panel and it was good to see the progress, and work still to be done, to build more momentum around this critical industry.


PADT-hillafb-2016Three events in support of government R&D finished up the last week of the month.  The Utah crew attended the Hill Air Force Base Technology Expo on March 30th, an annual event where vendors can share how they help the research going on at the base.


padt-optimization-seminarMeanwhile, we were holding a seminar at Los Alamos National Labs on Optimization with ANSYS products and how it can drive the use of Additive Manufacturing. That same presentation was repeated at Sandia National Labs on the 31st.


nmtc-new-mexico-tech-council-1The final event of the month was a fantastic presentation on Infrared sensors in Albuquerque, NM.  This was the first event that we have attended put on by the New Mexico Technology Council, or NMTC.  Made some great connection and we are looking forward to more interaction with them.


Additive Manufacturing and the Navy SBIR Program – brought to you by RevAZ, AZ Commerce Authority, and PADT

RevAZ-ACA-PADT-Logos-1

Learn more about the Navy Sea SBIR Program from Jonathan Leggett, the NAVSEA SBIR Program Manager, about how AZ Manufacturers can use SBIR Grants to assist in funding R&D early stage innovation.  Jonathan will also review the Navy’s roadmap on additive manufacturing and 3D printing.  There will be 15 minute one-on-one sessions from 1:30 – 4:00 to answer your specific questions with:

  • Jonathan Leggett, NAVSEA SBIR Outreach Program Manager
  • Dave Garafano, ACA Executive Director of RevAZ
  • Jill HowardAllen, ACA Manger of Technology Commercialization & SBIR Programming

Register Now!

Who Should Attend?

  • Small to Medium Sized Businesses – (500 or less)manufacturers interested in learning how the SBIR/STTR program may assist them in commercializing their early stage innovation.
  • Large & Medium Sized Businesses and/or 3rd Party Investors – Those seeking to partners with the SBIR/STTR small businesses to (a) establish the requirements and specification for the proposed outcomes; and (b) provide financial resources and collaboration for commercializing the results
  • University/Institute Faculty and Staff – Those seeking consulting and partnering opportunities with the small business on the SBIR/STTR grant

When: April 7
10:00-12:00 – Navy SBIR Overview & Navy
Additive Manufacturing Technology Roadmap
1:30- 4:00 – 15 Minute 1:1 Sessions with Jonathan Leggett

Where: PADT
7755 S Research Dr.
Suite 120
Tempe, AZ 85284

Please Register to Reserve your Spot!

Direct any questions to Jill HowardAllen at JillH@azcommerce.com or call 602 845 1291.

PADT is honored to be hosting the event and taking part in the training.

Kids, Pizza, Engineering – A Fantastic SciTech Festival Open House at PADT

ScitechFestivalLogoWe thought we would open PADT’s doors to families and maybe a few people would stop by. Over 250 people did just that.  What a great evening of smiling kids and adults enjoying the excitement of engineering.  Exciting engineering? Yes, we know enough to not talk about quality system protocols, matrix inversions, and non-linear turbulence model convergence. We stuck to 3D Printing, elephants on skateboards, and 3D scanners. And we fed everyone pizza.

FullSizeRenderIt was a great evening where everyone learned something.  The focus was on exposing what engineers do, what PADT does, to people who may not be technical. Mostly kids but we also saw it as a way for engineers to show their family members and friends what engineering is about.  The results far exceeded our expectation, mostly because of how great everyone who showed up was.

Some of the quotes from people who have emailed to thank us are:

“Thank you for opening up your office to me.  What a cool place!  Even though I have been familiar with and worked with 3D printing for 20+ years, it is always nice to see the new technology, products, and the output of the products. “

“… to see my son and all of the other kids so excited and amazed was truly awesome. Mason told me it was the best night of his life! And this morning his first words to me where thanking me for taking him to the event and when can we go back.”

“This is such a great opportunity for me to show my grandkids what I spent my life doing, and seeing them get so excited about it is wonderful”  

The best part of the event for most of us here at PADT were the fantastic questions.  As one of our engineers said “for 2 hours I was just lost in the joy of positive human interaction.”  We do love what we do here, but it was nice to share it with other people.

Below are some pictures from the evening.  Make sure you sign up for PADT’s email list to get invites to future events.

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We were pleased to be named a AZ SciTech Festival Signature Event

 

At several points in the evening, the line was headed out the door.
At several points in the evening, the line was headed out the door.

 

The Demo room was full of 3D Printers and the kids loved handling the parts.
The Demo room was full of 3D Printers and the kids loved handling the parts.
IMG_6080
Our office robot was a huge hit.
IMG_9042
The seminar room was turned into a hands-on lab for everyone to touch and feel the engineering tools we use.
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Some of the youngest attendees were able to give ANSYS AIM a literal spin and model the effect of a kid, a dad, and an elephant standing on a skateboard.
IMG_9045
Some people just took to a given tool, even advanced simulation.
Students with exposure to engineering were able to ask our experts in-depth questions about technologies.
IMG_6064
The haptic device was a huge hit. It give real feedback as you edit and probe an object on the computer. Needless to say, kids adapted to it far faster than the adults.
IMG_6109
Engineering students were able to dive deep into the mechanics behind 3D Printing as well as its real world applications in industry.
IMG_9039
This is Ovid. He is PADT’s new mascot. We hope to use him more in the future to help explain what we do here.
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This station shows how 3D Printing works, by stacking layers of material. Ovid doesn’t look as good in low resolution.
IMG_6150
Scanning was a great way for everyone to see how we inspect and reverse engineer objects.

Bring the kids for an evening of STEM fun at PADT’s AZ SciTech Festival Open House

Scitech Logo

PADT is excited to open our doors to the community and show you and your families what engineering is all about.  Bring the family down for a tour of PADT’s Tempe office and we will show them why engineering rocks. This family friendly event is a great way for kids to see what engineers really do all day.  Tour our 3D printing lab and check out how “We Make Innovation Work”.          Register Here

WHEN: Wednesday, February 24th from 6:00pm to 7:30pm
WHERE: PADT Headquarters
  7755 S. Research Drive, Suite 110
  Tempe, AZ 85284

The Arizona SciTech Festival is a state-wide celebration of science, technology, engineering and math held annually in February and March.  Through a series of over 1,000 expos, workshops, conversations, exhibitions and tours held in diverse neighborhoods throughout the state, the Arizona SciTech Festival excites and informs Arizonans from ages 3 to 103 about how STEM will drive our state for next 100 years. Spearheaded by the Arizona Commerce Authority, Arizona Science Center, the Arizona Technology Council Foundation, Arizona Board of Regents, the University of Arizona and Arizona State University, the Arizona SciTech Festival is a grass roots collaboration of over 700 organizations in industry, academia, arts, civic, community and K-12.