There is Plenty of Space in Arizona: PADT Joins Discussion on Channel 8’s Arizona Horizon to Talk about the Space Industry in Arizona

arizona_horizonPADT’s Eric Miller was asked to return to take part in a discussion about the somewhat hidden Space industry in Arizona.  Eric was joined by Kjell Stakkestad, CEO of KinetX Aerospace to answer questions and provide insight into this critical part of Arizona’s high tech industry landscape.

The show features some serious but not-so-fun topics… and the title for the video reflects those.  So ignore the title and see what Eric and Kjell have to say starting at 17:55.

Channel8-2016-1

Press Release: PADT Honored with 2016 Most Admired Leaders Award from the Phoenix Business Journal

PADT-Press-Release-IconWe are pleased to announce that PADT was recognized by the Phoenix Business Journal as one of 2016’s “Most Admired Leaders.” It is a real honor to be recognized by our peers in the business community and reflects on the hard work and contributions of the entire PADT family.  We are especially honored to be included in such a great group of people.

We look forward to joining  everyone for the awards ceremony on September 27, 2016, from 5:30 p.m. – 9:00 p.m. at the Montelucia Resort in Scottsdale, Arizona.

Please find a copy of the press release below.

The official announcement from the Phoenix Business Journal can be found here.

Official copies of the press release can be found in HTML and PDF.

Press Release:

Phoenix Analysis and Design Technologies Honored with 2016 Most Admired Leaders Award from the Phoenix Business Journal

Award based on leadership, dedication and impact on an organization, and the Arizona community

TEMPE, Ariz., August 10, 2016 —  In a special honor that recognizes leadership within its organization and the community, Phoenix Analysis and Design Technologies (PADT) announced today that the company is a recipient of Phoenix Business Journal’s 2016 Most Admired Leaders award.  Eric Miller, principal and co-founder of PADT will be on hand to accept the accolade on September 27, 2016, from 5:30 p.m. – 9:00 p.m. at the Montelucia Resort in Scottsdale, Arizona.

“Expanding from its headquarters in Tempe to offices throughout the Southwest, PADT is a great example of growth and success in Arizona’s entrepreneurial community,” said Jim Goulka, managing director of Arizona Technology Investors and CEO of Lone Mountain Associates, LLC. “The company’s leadership is known for its high level of integrity and is richly deserving of this award.”

PADT is the Southwest’s largest provider of numerical simulation, product development and 3D Printing services and products, but the company’s involvement in the communities in which it serves extends much further. In Arizona, PADT is an active angel investor and serves on the steering committee of Arizona Tech Investors as well as on numerous boards including BioAccel’s Council of Advisors and the President’s STEM Advisory Board of Grand Canyon University. Each year, PADT serves as a judge on the Arizona Commerce Authority’s Innovation Challenge and acts as a mentor to entrepreneurs seeking to start, build and grow their businesses.

“PADT is proud to be a part of Arizona’s community — an entire ecosystem of talented and innovative professionals,” said Eric Miller, Principal of Phoenix Analysis Design Technologies. “We are honored to receive this award, and could not have achieved it without the talented, hard-working, and energetic group of employees we work with every day.”

About Phoenix Analysis and Design Technologies

Phoenix Analysis and Design Technologies, Inc. (PADT) is an engineering product and services company that focuses on helping customers who develop physical products by providing Numerical Simulation, Product Development, and Rapid Prototyping solutions. PADT’s worldwide reputation for technical excellence and experienced staff is based on its proven record of building long term win-win partnerships with vendors and customers. Since its establishment in 1994, companies have relied on PADT because “We Make Innovation Work.” With over 80 employees, PADT services customers from its headquarters at the Arizona State University Research Park in Tempe, Arizona, and from offices in Torrance, California, Littleton, Colorado, Albuquerque, New Mexico, and Murray, Utah, as well as through staff members located around the country. More information on PADT can be found at http://www.PADTINC.com.

 

Media Contact
Linda Capcara
TechTHiNQ on behalf of PADT
480-229-7090
linda.capcara@techthinq.com
PADT Contact
Eric Miller
PADT, Inc.
Principal & Co-Owner
480.813.4884
eric.miller@padtinc.com

 

Full Color 3D Printer Road Show: Salt Lake City Event Focuses on Real World Applications

slc-i4The second stop on our trip around the Southwest for Stratasys’ new J750 Full Color 3D Printer was in fantastic downtown Salt Lake City. This device is reinventing 3D printing, and we are showing it off in person so people can see it up close along with holding incredible parts it makes in their hands.

Next stop if Phoenix – sign up here!

The 3D Printing community in Utah is very mature and the attendees were mostly very experienced users of many different additive manufacturing technologies.  So we focused on real world applications for the J750 as well as other Stratasys systems.

slc-i1
slc-i2We were fortunate enought to have a customer, Ultradent, present the fantastic ways that they use their FDM and Polyjet printers to make prototypes, tooling, and production parts. slc-i3

As is usual in this type of an event, the discussion between and after presentations are the best part.  People from Aerospace, sporting goods, medical devices, and consumer products swapped stories, suggestions, and tips.

It was also a family affair. with Jame Barker’s latest family addition was in attendence to help spread the word on the value of 3D Printing with Stratasys solutions:slc-baby-1Beyond the little guy, the other hit of the afternoon was the J750.  As seasoned additive manufacturing profesionals they see the incredible leap forward this machine represents – truly reinventing 3D Printing and opening up a huge range of oportunities.

Press Release: Innovative Additive Manufacturing Research Project Led by PADT Approved as Part of America Makes Multi-Million Dollar Grants

America-Makes-Logo-2We are pleased to announce that PADT has been awarded a grant from America Makes to further our research into combining our three favorite things:  Simulation, 3D Printing, and Product Development.  We will work with our partners at ASU, Honeywell Aerospace, and LAI International to study lattice structures created in 3D Printing, how to model them in ANSYS simulation software, and then how to use that information to drive product design.

A copy of the press release is below. Or read the official press release or download a PDF .

Press Release:

Innovative Additive Manufacturing Research Project Led by PADT Approved as Part of America Makes Multi-Million Dollar Grants

Arizona State University, Honeywell Aerospace and LAI International join PADT in technical research and educational outreach in 3D Printing

TEMPE, Ariz., July 25, 2016 — In one of the most critically needed areas of research in Additive Manufacturing, Phoenix Analysis & Design Technologies (PADT), the Southwest’s largest provider of numerical simulation, product development and 3D Printing services and products, today announced its project proposal titled “A Non-Empirical Predictive Model for Additively Manufactured Lattice Structures,” has been accepted as part of a multi-million dollar grant from the National Additive Manufacturing Innovation Institute, America Makes. PADT’s proposal was one of only seven selected, and one of only two where the leading organization was a small business.

IMG_0349To complete the deliverables, Arizona State University (ASU), Honeywell Aerospace and LAI International are assisting PADT in technical research with contributions from Prof. Howard Kuhn, a Professor at the University of Pittsburgh and a leading educator in Additive Manufacturing, for workforce and educational outreach.

“While there are several efforts ongoing in developing design and optimization software for lattice structures in additive manufacturing, there has been little progress in developing a robust, validated material model that accurately describes how these structures behave,” said Dhruv Bhate, PhD, senior technologist, PADT and author and principal investigator of the proposal. “We are honored to be chosen to research this important issue and provide the tools to enable entrepreneurs, manufacturers and makers to integrate lattice structures in their designs.”

One of the most definitive benefits of additive manufacturing is the ability to reduce weight while maintaining mechanical performance. A way to achieve this is by adding lattice structures to parts before manufacturing.  The advantages are crucial and can result in increased design flexibility, lower material costs and significant reductions in production time for industries such as aerospace and automotive.

Another aspect of PADT’s winning proposal is the development of a first-of-a-kind online, collaborative living textbook on Additive Manufacturing that seeks to provide comprehensive, up-to-date and structured information in a field where over 50 papers are published worldwide every day.  In addition, the team will develop a training class that addresses manufacturing, testing, theory and simulation as well as how they are combined together to deliver robust predictions of lattice behavior.

“We have identified Additive Manufacturing as a key lever of innovation in our company and recognize lattice structures as an important design capability to reduce mass, improve performance and reduce costs,” said Suraj Rawal, Technical Fellow, Advanced Technology Center at Lockheed Martin Space Systems Company – a leader in implementing Additive Manufacturing. “We also recognize the significance of this work in lattice behavior modeling and prediction as an important contribution to help implement the design, manufacturing, and performance validation of structures in our innovative designs.”

The award of this grant is another example of the leadership role that Arizona is playing in advancing the practical application of Additive Manufacturing, better known as 3D Printing.  PADT’s leadership role in the Arizona Technology Council’s Arizona Additive Manufacturing Committee, support of basic research in the area at ASU, and involvement with educating the next generation of users underscores PADT’s contribution to this effort and furthers the company’s commitment to “Make Innovation Work.”

About Phoenix Analysis and Design Technologies

Phoenix Analysis and Design Technologies, Inc. (PADT) is an engineering product and services company that focuses on helping customers who develop physical products by providing Numerical Simulation, Product Development, and Rapid Prototyping solutions. PADT’s worldwide reputation for technical excellence and experienced staff is based on its proven record of building long term win-win partnerships with vendors and customers. Since its establishment in 1994, companies have relied on PADT because “We Make Innovation Work.” With over 80 employees, PADT services customers from its headquarters at the Arizona State University Research Park in Tempe, Arizona, and from offices in Torrance, California, Littleton, Colorado, Albuquerque, New Mexico, and Murray, Utah, as well as through staff members located around the country. More information on PADT can be found at http://www.PADTINC.com.

Media Contact
Linda Capcara
TechTHiNQ on behalf of PADT
480-229-7090
linda.capcara@techthinq.com
PADT Contact
Dhurv Bhate, PhD
Senior Technologist, PADT
480.813.4884
dhruv.bhate@padtinc.com

IMG_0346

PADT’s New Neighbors Break Ground

az-oncology-padt-ground-breakingIf you have visited PADT’s headquarters in Tempe, Arizona you know that we have been next to an empty lot since we moved in.  Today our new neighbors, Arizona Oncology, broke ground on their new East Valley facility.  Although we will miss watching the bunny rabbits and the unobstructed view of Elliot Road, we are happy to have a nice looking facility next door.

az-oncology-building

During the groundbreaking ceremonies we learned that they are the largest Oncology treatment provider in the valley.  I also learned that other recent additions to the ASU Research Park bring the total of employees in the park to 6000.   The addition of Arizona Oncology’s 21,000 sq ft facility will add even more and will be a center for their research and clinical trials as well as a fully integrated care facility.

Welcome to the neighborhood!

 

 

 

Be One of the First to Witness 3D Printing Reinvented

 

stratasys-j750-color-3d-printer-head

According to some, the novelty of 3D printing has been wearing off — its mentioned in daily conversations, used on Grey’s Anatomy episodes, incorporated in high school and college classes. Most iPhone-wielding millennials know what it is and how it works. It’s not a “new thing” anymore, right?

Wrong.

Coming to Denver, Salt Lake City, and Phoenix — Phoenix Analysis & Design Technologies (PADT) invites you to be one of the first to meet the Stratasys J750 3D Printer: the latest introduction in the portfolio of PolyJet 3D Printers. The Stratasys J750 is the first-ever full-color, multi-material system, which finally addresses the frustration of designers who want realistic models but have to contend with inconsistent color results and rough finishes from current technology.

Ready to register now? Click here and jump right to it! Or keep reading . . .

Unlike other 3D printers currently in existence, the Stratasys J750 can operate with five different colors: cyan, magenta, yellow, black and white — all of the primary colors in the CMYK color process, just like day-to-day 2D full-color printers. The Stratasys J750 also achieves very fine layer thicknesses, enabling high surface quality and the creation of models and parts with very fine, delicate details, where current 3D printers usually result in relatively rough surface finishes.

What does this mean for those who use 3D J750_Hand2 - High Resolution JPGprinting? The Stratasys J750 not only delivers incredible realism but it’s also the most versatile 3D printer available. Designers and producers can say goodbye to the days of adopting multiple 3D-printing technologies and still resorting afterwards to extensive post-processing, such as sanding, painting and bonding.

Before the Stratasys J750, no single 3D printer could deliver full color, smooth surfaces and multiple materials. Now, however, you can print realistic prototypes, presentation models, Digital ABS injection molds, jigs, fixtures, educational and promotional pieces, production parts – or all of the above, with one system.

The Stratasys J750 even goes one step past versatile, simultaneously being the fastest, simplest, and easiest 3D printer to use. The printer includes several user-requested upgrades, such as server functionality, six-material capacity, and even three print modes that are suitable for different priorities: high speed, high mix and high quality. Additionally, where some 3D printing processes must run in a dedicated facility due to the possible hazard of the materials, chemicals and post-processing steps involved, the Stratasys J750 3D Printer uses a clean, easy process, with no hazardous chemicals to handle.

The Stratasys J750 is one choice among an ever-growing array of 3D printers in the marketplace. But its capabilities and versatility make it more than just a 3D printer; It’s a solution-maker.

In other words, Stratasys has just invented 3D printing. Again. PADT’s 3D Printing team can help you pick the best printer for your job and provide you with one-on-one engineering and prototype support.

If you’re at all interested in technology, you won’t want to miss this printer’s big coming-out day.

Check out times and locations below.

Denver – Monday, July 25th    J750 Shoes 1

Saint Patrick’s Brewing Company

3:00 pm to 6:00 pm

REGISTER

Salt Lake – Wednesday, July 27th

Hilton Salt Lake City Center

3:00 pm to 6:00 pm

REGISTER

Phoenix – Friday, July 29th

ASU SkySong

2:00 pm to 5:00 pm

REGISTER

   

 

PADT Events – July 2016

PADT-Events-LogoJuly is usually a non-eventful month but this year we have a couple of special webinars and the debut of a 3D Printer that many of us have been waiting a long time to get our hands on.  So take a look at what we have planned and what we did in June.


azte-logo-July 17: ACTE – AZ Summer Conference
Tucson, AZ

This annual event is the place where Educators go in Arizona to learn about technology.  The Association for Career Technical Education of Arizona hosts this annual gathering of everyone involved in career and technical education.  PADT will have a booth and we will be talking about the power of 3D Printing in the Classroom.


stratasys-j750-color-3d-printer-headStratasys J750 Road Show
See the First Practical Color 3D Printer

July 25: Littleton, Colorado – Register

July 27: Salt Lake City, Utah – Register

July 29: Scottsdale, Arizona – Register

Stratasys recently released the most advanced PolyJet 3D Printer on the market. The J750 promises to be a game changer by printing complex parts with diverse properties quickly while minimizing post processing time. See the spectacular full-color 3D printed models ranging from lifelike prototypes to lifesaving surgical-planning models, and comprehensive teaching aids to customized manufacturing tools.

  • Check out the newest 3D Printing Technology
  • Speak directly with Additive Manufacturing experts
  • Hear how other companies have implemented 3D Printing

PADT-Webinar-Logo

We have several great Webinars on tap for June. All PADT webinars are recorded, so even if you can’t make the specified time register and we will send you a link to the recording.

Wednesday, July 20, 2016 – 12:00 PM AZ/PDT, 1:00 PM MDT
ANSYS Solutions for Electric Machine Design
Register
Friday, July 22, 2016 – 112:00 PM AZ/PDT, 1:00 PM MDT
ANSYS Solutions for Electric Machine Design – Encore
Register
TBD in July
Webinars on ANSYS AIM
Watch this space for the date and registration link.

June Events in Review

Not much happened the first part of the month, then in the last two weeks we packed it in. Read below to see what our team was up to.


padt-utah-tech-council-breakfast-1Every year the Utah Technology Council has a breakfast focused on “The Future of Technology in Utah.”  This year Governor Gary Herbert was able to participate. Lots of great interaction and we can share that the future of technology looks bright.


 


The Colorado space community showed up in force for this year’s Jefferson County Aerospace & Defense Small Business Industry Day. Norm and James were there talking with customers and many people interested in learning about real world applications for 3D Printing in Aerospace.


MN-hpc-1Our most far flung event for the month was PADT’s David Mastel participating in the Twin Cities ANSYS User Meeting put on by Epsilon FEA.  Hosted by current valued partner and former PADT employee Rod Scholl, these meetings are always well attended. David was able to share our thoughts on High Performance Computing and answer some great questions on how to wring that last ounce of performance out of your compute hardware.

Webinar on Demand: Make Functional Prototypes More Economically with 3D Printed Injection Molds

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Make Functional Prototypes More Economically

With 3D Printed Injection Molds

Arad Group
3D printed injection molds created by Arad Group

One of the most dramatic impacts of 3D printing on design and manufacturing is with injection molding. Companies such as Seuffer, Unilever, Arad Group and Whale report significant savings in molding costs and production time by 3D printing injection molds to test designs before mass production and produce small quantities of custom parts.

Learn more by viewing this 60-minute webinar as Gil Robinson, Stratasys senior application engineer, explains the what, why and how of 3D printed injection molding.

3D Printed Molds Save Time and Money for Specialty Lighting Company

Western Technology is a manufacturer of specialty lighting solutions that cater to a variety of highly specialized industries such as aviation, oil and gas, and maritime.  Their products are used in a variety of environments making it important that the design is both versatile and functional.

In their Utah office, they have been successfully utilizing a Stratasys PolyJet 3D Printer to create polyurethane molds.  By using 3D printed molds, they have been able to save both time and money over traditional manufacturing methods.

Western Technology’s 3D Printed Toggle Mold

 “Below is a pictorial of how we’ve used our new 3D printer to develop and create polyurethane parts. The parts we are producing in this mold are used to trigger a magnetic sensor inside a sealed aluminum box. Each part has a magnet and aluminum insert cast inside.” Lyal Christensen at Western Technology

The mold was printed using a Stratasys Objet 500 Connex 1 printer in a Vero Blue material (standard plastic).  This is the final result after support material has been removed.

WT1

The mold is comprised of two halves that each have 3 different parts to create this Polyurethane mold.  Below one side is shown in an un-assembled view.

WT2

Steel pins are press fit into the 3D printed part with ease to help with locating the magnets in the correct location.  Also you can see that the part has a gloss finish to it.  The parts were printed in the glossy mode which helps in minimizing the amount of support material needed to print the parts.

WT3

Inserts and Magnets are added to the mold along with a Urethane mold release agent.  The Aluminum inserts are held in the right place by screws that keep the inserts suspended so that the Urethane can engulf all sides of it.

WT4

The clamped mold then has the Urethane fed into it which is poured at room temperature.  Once all of the cavities are filled, the mold is left to cure at room temperature for just under one hour.  Using this technique, they are able to complete 6 or 7 sets per day.

WT5

The following morning the screws and the insert bridge are removed.

WT6

The mold is pried apart using a flathead screwdriver at specific cutout locations that were printed into the mold.  With a simple turn of the wrist, this mold is easily separated.

WT7

There is a little bit of flash which can easily be removed.  These parts are almost ready for the customer.

WT8

The parts are cut away and are ready for de-flashing and finishing.

WT9

At Western Technology, Lyal estimates this mold would have cost $2,000+ to manufacture in just man hours.  They were able to get 400+ parts out of this mold and are still using it.

If you would like to learn more about how to implement 3D Printing into your processes to save time and money, contact us at sales@padtinc.com.

Selective Laser Sintering (SLS) Additive Manufacturing Service is Back on Line at PADT

sls-sinterstation-padt-2Everyone needs a vacation. After over 15 years of service our Sinterstation 2500Plus needed some facility upgrades  and machine updates. That work is now done and our SLS system is back up and running and better than ever, producing parts for customers who have come to count on its unique capabilities.

sls-housing-bracket-1Selective Laser Sintering (SLS) is a process that uses a high power laser to fuse a bed of powdered material together, sintering the loose powder into solid geometry. It is one of the more mature and robust 3D Printing processes available and is especially well suited for making large strong parts.

We currently run Nylon 11 and Glass Filled Nylon 12 in our machine which has a build volume of 13″ x 11″ x 16.5″ and a layer thickness of 0.004″

sls-sinterstation-cleaning-padt-1Few service providers have as much experience as PADT with this system, we have been using it for over 15 years. During that time we have upgraded almost every component and during the recent downtime, the system was fully calibrated and tuned for maximum precision and performance. We are also experts on how to post process the parts that come out of this machine, including painting and other coatings.

Just a Part of 3D Printing at PADT

PADT features 3D Printing services using Stratasys FDM and PolyJet technologies, making precision parts with a wide variety of materials and colors. We also offer Stereolithography (SLA) Additive Manufacturing services along with soft tooling and injection molding consulting.

 

Demo-Room-Pic-1If you are using a big impersonal 3D Printing “mill” or are not sure where to get your 3D Printing done, reach out to PADT. We have been doing it since 1994 and have hundreds of happy and loyal customers.

email: rp@padtinc.com

call: 480.813.4884

or visit our Rapid Prototyping Services pages at:

www.padtinc/com/rp

sls-gear-box-1

Fund a Great Idea: ReadyXO Crayon Box on KickStarter

readyXO-box1

As a parent I know that crayon management has always been a problem in our family, especially when we travel. We could have used the ReadyXO – a simple container that cleverly uses the lid to provide stability so it doesn’t tip over.  Now is your chance to control your crayons and help fund a great entrepreneur, and PADT customer, through KickStarter.

This is a great idea, a simple solution, by an individual entrepreneur who applied good problem solving and engineering to develop a solution to something that most of us have dealt with when we were kids or as parents.

Check out the details at:

              www.kickstarter.com/projects/996897358/readyxo-crayon-box 

Scroll down and read “The Story.” If you didn’t want to get one out of simple necessity, when you hear about the inventor’s journey you will want to back this enterprise immediately.

readyXO-box4  readyXO-box3

One of the best parts of working at PADT is helping our customers make their ideas work. From a new valve actuator on the International Space Station to clever gadgets.  Sometimes we see some great ideas from individual inventors that solve a day-to-day problem with a simple and elegant solution and get to help out just a little on their journey.  This is a fantastic example of that.

Help us help them by pre-ordering your ReadyXO Crayon Box on KickStarter and spread the word through social media.

Webinar on the new Stratasys J750 The first ever, full-color, multi- material 3D Printer

J750 Shoes 3

REGISTER 

Stratasys recently released the most advanced PolyJet 3D Printer on the market.  The Stratasys J750 promises to be a game changer by printing complex parts with diverse properties quickly while minimizing post processing time.  We invite you to join us for a webinar to learn more about this amazing technology.

Realistic Prototypes

The J750 provides true, full-color capability. The color range is possible because with the J750, you can choose between 5 different colors: cyan, magenta, yellow, black and white allowing the J750 to achieve a broad color spectrum.

Color textures and gradients are also possible now allowing for a variety of realistic patters like wood grain, plaid or even photographs and illustrations.

Full color is also now able to be combined with a variety of material characteristics such as a range of transparencies and durometers.  All of this variety can now be done in a single print.

Register now and learn how to create stunning prototypes quickly and efficiently with full color realism.

Half Head

Versatile

The J750 not only produces incredibly realistic models, it is also capable of creating thousands of colors, translucencies and durometers simply by combining base resins right on the build tray.  The versatility provided by the J750 can drastically reduce the amount of time spend on post processing a model.  Before the Stratasys J750, no single 3D printer could deliver full color, smooth surfaces and multiple materials. A shop that wanted to achieve all of these qualities would have had to adopt multiple 3D printing technologies and still resort to extensive post-processing, such as sanding, painting and bonding.

 

J750_ControlPnl_hands - Medium Quality JPG

Fast, Efficient Workflow

PolyJet Studio is the latest generation of ObjetStudio Software.  The intuitive interface makes it easy to choose materials, optimize the build and manage print queues.

The six-material capacity means less time spending changing over materials, less waste purging to switch materials and less overall down time.

There is so much more to the J750.  Please join us for a webinar to learn more and get your questions answered by our Application Engineer and PolyJet Technology expert, James Barker.

REGISTER today for our upcoming webinar to find out even more about this game-changing technology.

If you have any questions or encounter a problem while registering, please email kathryn.pesta@padtinc.com or call Kathryn at 480.813.4884.

Take a look at some other cool prototypes made on the J750.

J750 Console StickshiftJ750 Cartoon CharactersJ750_Tennis Shoes_GreenSide2 - Low Resolution JPGJ750_Liver2 - High Resolution JPGFEAJ750_Sushi 1_R - Low Resolution JPG

PADT Events – May 2016

April was a busy month, but May looks a bit more normal.  We hope to see some of you at the following PADT events happening in the next 5 or 6 week. You can also get a summary of what happened in April below.


iot_world_logo

May 11: Internet of Things World
Santa Clara, CA

A couple of us are headed to Santa Clara for this gigantic event.  No booth, we will be walking around and checking it out.  With so much of our work turning towards support IoT, we felt this was a good place to network and find other partners. Look for us if you are there… we will of course have PADT shirts on.


rapid-logo-100May 16-19: RAPID Show
Orlando, FL

The other big Additive Manufacturing show in the US is Rapid, held in Orlando, FL this year. PADT will be presenting at least one, and perhaps two times at this event. We will also be hanging out with Stratasys and other partners in the exhibit area.


SBIR-ConfMay 23: National SBIR/STTR Conference
National Harbor, Maryland

PADT will be visiting this years gathering on SBIR and STTR contracts.  It is a great opportunity to meet the program officers that are in charge of projects we are applying for as well as a place to meet other companies like PADT that are strong participants in the program.


PADT-Webinar-Logo

We have 4 fantastic webinars for May. All PADT webinars are recorded, so even if you can’t make the specified time register and we will send you a link to the recoreding.

Thursday, May 19, 11:00 AM
Overview of ANSYS Rigid Body Dynamics (RBD) and ANSYS Explicit STR
RegisterFriday, May 20, 1:00 PM
The Stratasys J750 – A new revolutionary full color 3D Printer
Register

Tuesday, May 24, 10:00 AM Phx
Overview of ANSYS SpaceClaim and ANSYS AIM
Register

Thursday, May 26, 10:00 AM Phx
Overview of ANSYS Customization Toolkit (ACT) and ANSYS DesignXplorer (DX)
Register


April Events in Review

April matched March in the number of events.  We made a lot of new contacts and were able to learn about some new industries and people.


amug-2Our 3D printing sales and services team got off to a great start at this years AMUG Annual Meeting in St. Luis. PADT’s Dhruv Bhate gave two very well received presentations.  Besides catching up with customers and partners, the team was able to check out the latest technologies in Additive Manufacturing


navy_sbire-1The RevAZ team at the Arizona Commerce Authority was nice enough to let PADT host their seminar on Additive Manufacturing and the Navy SBIR Program. We had a great turnout of over 30 people for the seminar put on by Jonathan Leggett, the NAVSEA SBIR Program Manager on how to better utilize the SBIR program. This was followed by one-on-one discussions with John and people from RevAZ.


SpaceSymposiumThis year’s Space Symposium in Colorado Springs was fantastic. The best part was meeting Bill Nye and learning more about the mission to mars. Even better was having our customers from different Aerospace companies meet in our booth and interact.


AZTC-Tucson-LnLThe Tucson tech community provided a great audience for our Lunch & Learn with the AZ Technology Council on “Innovation is easier said than done: Why skipping product simulation is no longer an option” Dan Hartman gave a great talk on the subject.


SMR-FlownexFlownex shined at this year the SMR 2016 conference in Atlanta. Many people in the nuclear field were able to see Flownex for the first time and get a feel for how powerful it is for designing a modular reactor.


There were two lectures to students in April. Dhruv Bhate crossed the valley and gave an inspirational talk to students at Peoria High School.  As always, the students questions and feedback were fantastic.  Later in the month, Ted Harris headed down to the University of Arizona in Tucson to talk to an engineering class about Finite Element Analysis.


nacet-design-daysApril also saw the start of a new initiative at PADT, Design Days. This is where some of our product development engineers visit incubators and offer up free advice for an hour.  Nothing too complicated, just one-on-one time for Startups with an experienced engineer.  We started at NACET in Flagstaff where we met some great inventors.  Next was a larger event at CEI in Phoenix followed by sessions at Chandler Innovations.


AZBio-2016The last big event in a busy month was the AZBio Expo in Phoenix. As always, this event is packed full of people in the Arizona Biotech space. We caught up with long time customers and met some new people. The talks were informative and at time entertaining.

AMUG 2016 Recap

AMUG LogoThis was my first year attending AMUG (Additive Manufactures User Group) and after attending RAPID last year in Long Beach, California, it exceeded my expectations.  Everyone I ran into last year at RAPID said that I HAD to attend AMUG since I am a user of both Stratasys Polyjet and FDM technologies.  Once I found out the dates I immediately asked my supervisor if I could attend this years AMUG that was held in good old St. Louis, Missouri!  I am so glad I was able to make it to AMUG.  Every day we had the decision to pick between 18 different presentations.  Not all of the presentations were repeated each day.  We had presentations from Universities, Aerospace, Defense, Medical, Manufactures of 3D printers and many more!  I needed a clone of myself because the decisions of choosing one presentation over another was way too difficult.  Luckily there were 5 representatives from PADT at this convention and we were able to share notes.

Stratasys J750

Stratasys unveiled a new 3D printer on the first day of AMUG and it is phenomenal! It is called the Stratasys J750.  The user has the ability to print with 6 different materials at the same time choosing between 360,000 different colors!  What other 3D printer is there that you can load Digital ABS, Tango (rubber), and different colors and build with them?  NONE!  Stratasys also revamped their print heads by doubling the amount of nozzles per material which results in better layer resolution!  All print modes have finer layers resulting in better aesthetics than any other printer previous with High Quality layers at 14 microns!  By teaming up with Adobe, the user can import a CAD file into Adobe Photoshop to assign a color pattern, picture, or even a texture to their CAD file.  To say I am excited about this printer is an understatement!  I need one now!Hean J750SSYS Display

STRATASYS WORKSHOPS:

Carbon fiber soluble core workshop

In this workshop we learned how to setup a soluble core, that was printed on a Stratasys Fortus 450 MC using the SR-30 support, for a carbon fiber application.  This is a great application for the soluble support material. Turns out there are many customers using this application so that they don’t have to inventory expensive tools and can print on demand cores for their customers.

Soulable Core 2Soluable Core 1

During this presentation we learned that you will need to sand the part and then apply some sealing agent to the core/mandrel.  As for what type of sealing agent works best?  The answer is all.  They haven’t had any issues with different sealing agents from different vendors.  Several coats are needed.  When the part is building, you have the ability to setup pauses in the build so that you can add inserts or bushings to the part.  Because Aluminum dissolves in Sodium Hydroxide, you will want to use a different metal.

If this is a application that you are interested in, please email me at James.barker@padtinc.com and I will respond ASAP to you inquiries.

Injection Mold 3D Printed Inserts 

This application is a huge money and time saver as well!  In this picture the inserts were 3D printed using a Digital ABS-Like material from a Polyjet printer.  The brackets and ejector plate were printed using the FDM technology and built out of Ultem 1010.    These builds took under 3 hours to build and allow the customer to quickly inject material to prove the design using the actual material required!  A few months ago we held a seminar in Utah at 2 different locations and taught this application with a Stratasys expert.  Here is a neat video Professor Jonathan George did showing this application in use: YouTube.

Here is a video that Stratasys put out that shows their printers in use and the whole process as well.  YouTube

IM Molds

ADDITIVE MANUFACTURING at GE AVIATION

LEAP Engine Fuel Nozzle

GE’s biggest success story is their LEAP Engine Fuel Nozzles.  For each LEAP engine manufactured there are 19 fuel nozzles needed.  Instead of assembling them by hand they are now all 3D printed.  10,000 engines have been sold to date since the engine was introduced in 2012.  By 2018, GE needs to 3D print 35,000 fuel nozzles and by 2020, they have estimated that they will need a total of 100,000 nozzles.  There is a 25% weight reduction and these parts are 5 times more durable than conventional manufacturing methods.

LEAP Enginh Fuel Nozzle

T25 Temperature Sensor

This housing is an inlet temperature sensor that was the 1st 3D printed part certified by the FAA to fly inside a GE commercial jet engine! GE Aviation is retrofitting 400 GE90-94B engines that power Boeing 777’s.  These sensors are subjected to all elements so there was rigorous testing done to ensure safety.

T25 Temp Sensor

The Center for Additive Technology Advancement CATA

This facility is already open and running.  The goal is to advance Additive Manufacturing across all divisions of GE.  More information can be found here.

CATA

  XJET – NEW METAL TECHNOLOGY

XJET LogoI have been operating 3D printers going on 7 years.  I am a huge fan of Stratasys/Objet 3D Printers so I made sure to attend the presentation by XJET.

AMUG was XJET’s unveiling of their new metal technology.  XJET was formed in 2005 by the inventors of Objet/Polyjet technology.  Since 2005 they have been able to raise $170 million to help spur their new idea.  They call it Nano Particle Jetting™.  The way it works is they take a nano particle of metal and suspend it in a liquid material that is then jetted from the print heads very similar to how Polyjet printers work.  Since the metal is infused in a liquid material there isn’t any harm dealing with powdered metals which eliminates the fear of dealing with a combustible powder metal!  The parts are built in a heated chamber which evaporates the liquid material that was holding the nano particle.  Another key part to their technology is the support material which is NOT the same material as the metal!  During the presentation, Dror Danai mentioned that there is no need to remove the support material with a mechanical process.  The parts will need to be annealed to remove stresses that occur during the printing process.  While the part is being annealed the support material will be removed.  I am not sure how this is done, but it was hinted that the support dissolves or evaporates away.

XJET Machine

The print heads have 512 nozzles on each of them that can jet 18,000 droplets per second which helps achieve a layer thickness as fine as 2 Microns!!  Currently XJET has 7 machines that they are operating.  6 are in R&D and 1 is being used to print benchmarks for customers to help prove the technology.  Here is a link to their website showing how their technology works: XJET

If you would like to see this printer in person you can at RAPID which is in Orlando, Florida from May 16-19.  Here is a link to RAPID.

CONCLUSION

SSYS Ice SculptureThere are many other presentations and workshops that aren’t covered in this synopsis.  I focused on things that really excited me about the future of where this technology is headed.  If XJET technology is scalable, it can be revolutionary.  GE continues to be at the forefront of this technology and is continually pushing the limits of Additive Manufacturing.  The workshops I attended were mainly Stratasys driven because I was curious how you can make end-use production parts with their 3D printers.  Also the unveiling of the Stratasys J750 helps confirm that innovation is still taking part by one of the leaders in Additive Manufacturing in showcasing their new 3D printer that can print with 6 different materials!

All in all I had a phenomenal time at AMUG and met some very interesting people that share my same passion for 3D printing.  If you have the opportunity to go to RAPID this  year in Florida, please let me know your thoughts of it.  I have heard there are some new materials coming out from Stratasys along with new 3D printers that will be showcased.  It is amazing where 3D printers have come from, and I am anxious to see where we are headed!

If you would like to contact me with any questions then please email me at this email address:

James.Barker@padtinc.comJames

James Barker, Application Engineer

Phoenix Analysis & Design Technologies

Press Release: 3D Printing Expertise from PADT Advances Aerospace Industry

ula-rocket-duct-made-from-3d-printed-partsMany of you may have seen the recent launch of an Atlas V rocket from United Launch Alliance (ULA).  We are honored to have lent our expertise to ULA’s 3D Printing efforts that resulted in the use of parts on that rocket made with additive manufacturing.   We will be talking about that and other ways we help the Aerospace Industry at the 32nd Space Symposium this week in Colorado Springs Colorado.  Please stop by!

Read more in the press release.  A PDF can be found here.

Press Release:

3D Printing Expertise from PADT Advances Aerospace Industry

Product design and development leader provides additive manufacturing support for United Launch Alliance Atlas V rocket

COLORADO SPRINGS, Colo.April 11, 2016PRLog — Phoenix Analysis & Design Technologies Inc. (PADT), the Southwest’s largest provider of Numerical Simulation, Product Development, and 3D Printing services and products, is highlighting its expertise this week at the 32nd Space Symposium,  the premier global, commercial, civil, military and emergent space conference.

During the symposium, PADT experts in additive manufacturing will be on hand to discuss the company’s technical expertise, logistics, sales and service capabilities in the exciting aerospace sector, which contributed to the successful launch on March 22 of a United Launch Alliance (ULA) Atlas V rocket. The Atlas V rocket made use of lightweight thermoplastic 3D printed parts, with the application of Stratasys technology supplied by PADT and consulting from PADT on how best to apply that technology to engineering, tooling, and production.

Stop by and visit PADT’s booth 1310 at the 32nd Space Symposium, April 11-14, in Colorado Springs, Colorado. http://www.spacesymposium.org/.

“PADT continues to be both a great supplier of both polymer and metal additive manufacturing technologies and an additive manufacturing technical consultant to ULA, supporting our Atlas V, Delta IV and future Vulcan Centaur launch vehicles,” said Greg Arend, ULA manager, Additive Manufacturing. “By consulting with PADT, we were able to understand how these technologies enhance our design and manufacturing process, saving time, money and weight. PADT’s knowledge of the use of both polymer and metal materials was instrumental in helping us achieve our success.”

In addition to supplying ULA with Stratasys’ polymer 3D Printing machines, PADT consulted with them early on andled a tour of Oakridge National Labs to help them understand the state of the art for both metal and polymer applications and produced a technological roadmap for both technologies that has largely been followed.  Assisted by PADT, both companies made use of additive manufacturing for engineering prototypes, then advanced to the production of tooling for manufacturing and developed the confidence needed to move to flight hardware.

The founders of PADT have been involved with additive manufacturing since the late 1980’s and the company was the first service provider in the Southwest in 1994.  Over the years, PADT has built a reputation for technical excellence and a deep understanding of how to apply various 3D printing technologies to enable real world applications.  Their sales team has shown the ability to sell sophisticated engineering products to companies large and small, and to provide excellent support to their customers.

“3D Printing is not just about makers, nor is it just about engineering prototypes,” said Rey Chu, co-owner, principal and director of Manufacturing Technologies at PADT. “Every day users are creating production hardware to produce usable parts that save them time and money. Ducts for rockets are a perfect application of 3D printed parts because they are complex, low volume, and can make single parts that need to be made in multiple pieces using traditional methods.”

About Phoenix Analysis and Design Technologies

Phoenix Analysis and Design Technologies, Inc. (PADT) is an engineering product and services company that focuses on helping customers who develop physical products by providing Numerical Simulation, Product Development, and Rapid Prototyping solutions. PADT’s worldwide reputation for technical excellence and experienced staff is based on its proven record of building long term win-win partnerships with vendors and customers. Since its establishment in 1994, companies have relied on PADT because “We Make Innovation Work.” With over 80 employees, PADT services customers from its headquarters at the Arizona State University Research Park in Tempe, Arizona, and from offices in Torrance, California, Littleton, Colorado, Albuquerque, New Mexico, and Murray, Utah, as well as through staff members located around the country. More information on PADT can be found at http://www.PADTINC.com

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