3D Printing Student Projects at PADT: Visit our Open House to Learn More (Thursday, March 2, 5pm)

Thursday, March 2 is PADT’s annual SciTech Festival Open House, from 5-8pm (click HERE to register). This year, three student groups working on a range of projects will be present to showcase their work, all of which involved some level of 3D printing. Please bring friends and families to meet and discuss ideas with these students from our community.

Formula SAE Team (Arizona State University)

ASU’s Formula SAE team will be onsite with their 2016 cardemonstrating specifically how they used 3D printing to manufacture the functional intake manifolds on these cars. What is specifically interesting is how they have modified their manifold design to improve performance while leveraging the advantages of 3D printing, and also they have evaluated multiple materials and processes over the recent years (FDM, SLS).

Prosthetic Arm Project (BASIS Chandler)

Rahul Jayaraman will be back to discuss how he and 30 students at BASIS Chandler manufactured, assembled and delivered about 20 prosthetic hands to an organization that distributes these to children in need across the world. Rahul and PADT were featured in the news for this event.

Cellular Structures in Nature (BASIS Chandler)

A BASIS Chandler High School senior, Amy Zhang, just started her Senior Research Project with PADT, focusing on a project at the intersection of biology and 3D printing, investigating cellular structures that occur on surfaces in nature, like the wing of a dragonfly or the shell on a turtle or the encasing of a pineapple – all of which are comprised of cellular geometries. Using 3D scanning, image analysis and mathematical methods, Amy hopes to develop models for describing these structures that can then be used in developing design principles for 3D printing. You can learn more on Amy’s blog: http://shellcells.blogspot.com/

 

 

Importing Material Properties from Solidworks into ANSYS Mechanical…Finally!

Finally! One of the most common questions we get from our customers who use Solidworks is “Why can’t I transfer my materials from Solidworks? I have to type in the values all over again every time.”  Unfortunately, until now, ANSYS has not been able to access the Solidworks material library to access that information.

There is great news with ANSYS 18.  ANSYS is now able to import the material properties from Solidworks and use them in an analysis within Workbench.  Let’s see how it works.

I have a Solidworks assembly that I downloaded from Grabcad.  The creator had pre-defined all the materials for this model as you can see below.

Once you bring in the geometry into Workbench, just ensure that the Material Properties item is checked under the Geometry cell’s properties.  If you don’t see the panel, just right-click on the geometry cell and click on Properties.

Once you are in ANSYS Mechanical, for example you will see that the parts are already pre-defined with the material specified in Solidworks .

The trick now is to find out where this material is getting stored. If we go to Engineering Data, the only thing we will see is Structural Steel. However when we go to Engineering Data Sources that is where we see a new material library called CADMaterials.  That will show you a list of all the materials and their properties that were imported from a CAD tool such as Solidworks, Creo, NX, etc.

You can of course copy the material and store it for future use in ANSYS like any other material.  This will save you from having to manually define all the materials for a part or assembly from scratch within ANSYS.

Please let us know if you have any questions and we’ll be happy to answer them for you.

ANSYS 18 HPC Licensing Updates Webinar

PADT’s webinar covering Mechanical APDL & HPC available in ANSYS 18 will be going live tomorrow at 12:00 PM MST.

Don’t miss this opportunity, sign up today!

With the release of ANSYS 18 comes a plethora of new HPC product packages, each uniquely positioned at a competitive price to ensure that you receive the option that is right for you.

For more information, join us as PADT covers the specifics of the available licensing options, followed by a live Q & A session with simulation support manager Ted Harris.

By watching this webinar you will learn:

  • About the four main product packages available with ANSYS 18

  • What licensing options are available under each package

  • How price scaling works with ANSYS 18

  • The solving capabilities for each package and licensing option

Phoenix Business Journal: What’s the next tech from ‘Star Trek’ to become reality?

It should be no surprise to anyone that I love Star Trek.  So when we had a lunch discussion (as we often do) about Star Trek technology it was the perfect topic for a blog post.  In “What’s the next tech from ‘Star Trek’ to become reality?”  I present my case for two technologies that should be next: Tricorder and Shuttlecraft.  Some may argue that universal translator is even closer.

PADT Events – March 2017

March starts out with a bang, with a ton of events in that very first week. So we are updating everyone on the month’s events a week early. They cover a wide range of customers and states, so we hope to see many of you there.

The most important is our Open House for families, part of the AZ ScitTech festival. Make sure you RSVP so we order enough pizza!


12th annual Wasatch Front Materials Expo

03/01/17
SLCC Miller Campus
Salt Lake City, UT

This is a fantastic event that brings manufacturing companies in Utah together to share and network. PADT will have a table. Stop on by!
Learn more

Scientifically fun for the whole family: PADT 2017 SciTech Festival Open House

03/02/17
PADT HQ
Tempe, AZ

Once again, PADT Inc. is proud to partner with AZ SCITECH to promote and celebrate Arizona’s STEAM (Science, Technology, Engineering, Arts, and Math) programs!As part of this event, we will be hosting an open house that will give you an inside look at what our engineers do all day, as well as a first hand display of the capabilities of innovative technology such as 3D Printing and Simulation. Come see how we make innovation work!
Learn more

Mayo Clinic Course: Collaborative 3D Printing in Medical Practice

3/3/2017-3/7/2017
Fairmont Scottsdale Princess
Scottsdale, AZ

Collaborative 3D Printing in Medical Practice is a post-graduate course designed to update and introduce radiologists, surgeons, dentists, biomedical engineers, and other health professionals and administrators on uses of 3D printing of anatomic models. PADT will be there as an exhibitor to answer questions about how 3D Printing and Simulation can be leveraged by in the medical space.
Learn more

Webinar: Co-Simulation with ANSYS Workbench and Flownex SE

03/07/17
Online

In this webinar Flownex will discuss some examples which are ideal for a hybrid 1D-3D simulation and showcase how Flownex can be used with ANSYS products to maximise the efficiency of your simulations. This is a great oportunity for those who do system fluid-thermal simulation or those who do component CFD, and they want to know how to use the two together.
Learn more

America Makes TRX

3/14/2017-3/16/2017
University of Texas, El Paso
El Paso, TX

The event gathers all of the members of America Makes in one place to review the advancements in the US Additive Manufacturing industry. PADT’s Dhruv Bhate will be sharing the results of our America Makes project and looking forward to catching up with all of you who are members.
Learn more

Seminar: Impacting the Medical Device Value Chain: What is the Right Supply Chain for Your Product?

3/22/2017
Arizona State University
Tempe, AZ

PADT’s Eric Miller will be on a panel discussion supply chain and how it impacts medical device development.  We will consider ways innovative companies approach product development as well as principal upstream and downstream strategies and risks associated with innovative medical products. The extent to which products and processes are truly disruptive will be considered. Product diversity will be addressed including impacts of evolving business-to-business and business-to-customer strategies, biosensors, 3-D printing, and the shift of care outside of the acute care setting.
Learn more

Hardwarecon: The Convention for Hardware Startups

3/24/2017-3/25/2017
ZNE Center
San Leandro, CA

PADT’s Eric Miller will be attending this unique event focused on hardware startups along with ANSYS, Inc. He will be talking about using Simulation to drive product design in a startup. This is a great event where the focus is on hardware and how to produce outstanding physical products.
Learn more

Flownex at the International SMR and Advanced Reactor Summit 2017

3/30/2017-3/31/2017
Westin Buckhead
Atlanta, GA

Our team will be joining staff from Flownex for this key event in the small modular reactor space to talk about how Flownex is becoming an important design and performance tuning tool for the industry.
Learn more

ANSYS Video Tips: ANSYS SpaceClaim 18.0 Skin Surface Tool Changes

There were some changes in ANSYS SpaceClaim to the very useful tool that lets you create a surface patch on scan or STL data at 18.0.  In this video we show how to create corner points for a surface patch boundary and how to get an accurate measurement of how far the surface you create deviates from the STL or scan data underneath.

In Business Magazine: Five simple strategies for promoting customer satisfaction

How do you make sure that your customers have a great experience?  In “Five simple strategies for promoting customer satisfaction” PADT’s manager of ANSYS Technical Support and Training, Ted Harris, outlines the tools he and his team use to keep PADT’s customer satisfaction rates outstanding.

Tour ConceptLaser’s Metal 3D Printing lab at AeroDef

Attending AeroDef this year in Fort Worth? Make sure you register to tour Concept Laser on March 6th before AeroDef! You’ll hear an update on the GE acquisition and presentations on customer applications and machine safety. Registration ends February 24th, 2017, so don’t miss this opportunity!

Register now: http://aerodefevent.com/sessions/concept-laser-tour/

Speed, superior quality monitoring, and an open architecture that enables innovation – that is what makes Concept Laser’s Direct Metal Laser Melting (DMLM) technology a leader in the metal additive manufacturing industry. Come and hear about how Concept Laser is investing to bring you innovation through new products and processes that will lead to revenue-generating opportunities for your business.

The Tour is March 6th from 8:30am to 11:30pm and includes round trip transportation from the conference and more.

What you will see on the tour:

  • Direct Metal Laser Melting
  • In-situ Quality Assurance
  • Best-in-class safety guidelines when interacting with reactive and non-reactive materials
3D Printed Exhaust Gas Probe (RSC Engineering and Concept Laser Inc.)
Titanium implant leveraging lattice designs (Concept Laser)

Press Release: PADT, Avnet and Tiempo Development Introduce Design Days, Hosted by Center for Entrepreneurial Innovation

PADT-Press-Release-IconPADT and CEI have partnered with Avnet and Tiempo Development to offer a free technical advice to local startups at CEI.  Anyone needing advice on mechanical design, electrical design, or software can now sign up for an hour with an engineer from one of these fantastic local technology leaders.

CEI has been a great host for these events with just PADT for a while now, and we are pleased to announce that we have added electrical and software to what is offered, and we are officially anouncing it to the whole community. Check out the press release to learn more or visit the the CEI website: info.ceigateway.com/padt-design-days

Official copies of the press release can be found in HTML and PDF.

Press Release:

PADT, Avnet and Tiempo Development Introduce Design Days, Hosted by Center for Entrepreneurial Innovation

Design Days Brings Arizona’s Top Product Development Experts Together to Provide Free Technical Advice to Local Startup

TEMPE, Ariz., February 16, 2017 ─  In a move that gives startups and product developers the opportunity to get design and production consultations from the top product development experts in Arizona, Phoenix Analysis & Design Technologies (PADT), in partnership with Avnet, Tiempo Development and the Center for Entrepreneurial Innovation (CEI), are officially opening Design Days to the local startup community. Hosted by the Center for Entrepreneurial Innovation (CEI) at 275 N. GateWay Drive Phoenix, Arizona 85034. The next session takes place on February 21 from 1- 4 p.m.

“We’ve compiled a roster of top industry experts in product development from a wide-range of disciplines for Design Days,” said Patti Dubois, Assistant Executive Director at CEI. “Our goal is simply to lend a hand to entrepreneurs who aspire to develop great products and software. When we’re able to help an organization or individual grow and innovate, it elevates Arizona’s technology community as a whole.”

CEI lends its fantastic space as participants will gain access to engineers who will be available to offer one-on-one assistance with product development needs. These experts will provide their opinions on the feasibility of an idea, make recommendations on the product development process, provide ballpark estimates on design and development costs, identify key differentiators of a product and more. All companies and individuals needing product development support for physical and software designs are encouraged to participate.

“CEI is the leading incubator and accelerator in the Valley making them the perfect host for Design Days,” said Eric Miller, principal and co-founder at PADT. “We are proud to partner with CEI, Avnet and Tiempo in support of helping entrepreneurs develop revolutionary innovations that will continue to put Arizona on the map as a leading tech hub.”

PADT, the Southwest’s largest provider of simulation, product development, and 3D printing services and products, will provide physical product design and prototyping consultation. Avnet, a global company ranked on the FORTUNE 500, with extensive knowledge of electronic component solutions and embedded computing products, will give advice on electrical engineering. Tiempo Development, named one of the 5000 Fastest-Growing Private Companies in America, from 2011 to 2015, specializes in offshore software development in nearshore locations, and will provide software architecture consultation.

“We’re very excited to be involved with Design Days and to work alongside these wonderful partners,” said Mike Hahn, VP of engineering at Tiempo Development. “Our organization has always been dedicated to giving back to the Valley, and I can’t think of better way to support our community than by offering our staff’s expertise to budding startups and entrepreneurs.”

“CEI has helped to establish one of the premier locations for young technology hopefuls in the nation, said Eric Leahy, Emerging Business Development Manager, Avnet. “The opportunity to be part of the next generation of a tech superstar’s growth is something we are always eager to do. I’d like to give a big thanks to CEI, PADT and Tiempo for working with us in putting on such a great event.”

Visit the Design Days page at http://www.ceigateway.com/ or here to register and find out more. Participants can select the specific consultation category they are interested in when they register. This free service is offered every month and qualification requirements are listed on the Design Days page.

About Phoenix Analysis and Design Technologies

Phoenix Analysis and Design Technologies, Inc. (PADT) is an engineering product and services company that focuses on helping customers who develop physical products by providing Numerical Simulation, Product Development, and Rapid Prototyping solutions. PADT’s worldwide reputation for technical excellence and experienced staff is based on its proven record of building long term win-win partnerships with vendors and customers. Since its establishment in 1994, companies have relied on PADT because “We Make Innovation Work.” With over 80 employees, PADT services customers from its headquarters at the Arizona State University Research Park in Tempe, Arizona, and from offices in Torrance, California, Littleton, Colorado, Albuquerque, New Mexico, and Murray, Utah, as well as through staff members located around the country. More information on PADT can be found at http://www.PADTINC.com.

About CEI

The Center for Entrepreneurial Innovation is a community-based business incubator supported by and located on the GateWay Community College campus. CEI provides targeted business services and proactive business support to create a systematic link between technology development, compelling markets and opportunities; entrepreneurial and managerial talent development; early stage capital sourcing; and education and training, interns, coaching and business counseling from Maricopa Small Business Development Center (SBDC) analysts and other leading industry specialists. For more about CEI, visit www.ceigateway.com.

About Avnet, Inc.

From components to cloud and from design to disposal, Avnet, Inc. (NYSE:AVT) accelerates the success of customers who build, sell and use technology by providing a comprehensive portfolio of innovative products, services and solutions. Avnet is a global company ranked on the FORTUNE 500 with revenues of $26.2 billion for the fiscal year 2016. For more information, visit www.avnet.com.

About Tiempo Development

Tiempo offers a unique and very successful combination of a Nearshore business model, Agile Methodology, deep expertise, and advanced talent management. Building the powerful software that fits client vision and strategy, no matter whether that client relies on it to run the business or whether it is a product provided to customers. Tiempo helps companies accomplish software releases with great velocity and most cost-effectively. To learn more, visit visit www.tiempodev.com or contact Tiempo Development.

# # #

Media Contact
Alec Robertson
TechTHiNQ on behalf of PADT
585-281-6399
alec.robertson@techthinq.com
PADT Contact
Eric Miller
PADT, Inc.
Principal & Co-Owner
480.813.4884
eric.miller@padtinc.com

 

Phoenix Business Journal: ​Does your business satisfy our need for community?

We spend all day at work.  Sometimes we spend more time with our co-workers than our some of our family members. Yet it can be a place where something is missing.  “Does your business satisfy our need for community?”  Check out this special Valentine’s post for some thoughts on building community at the office.

Learn About the New Stratasys 3D Printers and New Orleans

It was my first time visiting New Orleans. I have heard many stories of how good the food is and how everyone is really nice there so I was excited to visit this city for a business trip. Stratasys Launch 2017! There was some buzz going on about some new FDM printers that Stratasys has been working on and I was really excited to see them and hear what sets them apart from the competition. Rey Chu (Co-Owner of PADT), Mario Vargas (Manager of 3D Printer Sales), Norman Stucker (Account Executive in Colorado), and I (James Barker, Application Engineer) represented PADT at this year’s Launch.

The city did not disappoint! I ate the best gumbo I’ve ever tried. Below is a picture of it with some Alligator Bourbon Balls. The gumbo is Alligator Sausage and Seafood. Sooooo Good!!


My last night in New Orleans, Stratasys rented out Mardi Gras World. That is where they build all the floats for Mardi Gras. They had a few dancers and people dressed up festive. I was able to get a picture of Rey in a Mardi Gras costume.

After dinner at Mardi Gras World, I took Rey and Mario down Bourbon Street one last time and then we went to Café Du Monde for their world famous Beignets. Everyone told me that if I come home without trying the Beignets, then the trip was a waste. They were great! I recommend them as well. Below is picture of Mario and me at the restaurant.

As you can see we had a fun business trip. The best part of it was the unveiling of the new FDM printers! Mario and I sat on the closest table to the stage and shared the table with Scott Crump (President of Stratasys and inventor of FDM technology back in 1988). These new printers are replacing some of Stratasys entry level and mid-level printers. What impressed me most is that they all can print PLA, ABS, and ASA materials with the F370 being able to print PC-ABS. You also can build parts in four different layer heights (.005, .007, .010, and .013”), all while utilizing new software called GrabCad Print.

GrabCad Print is exciting because you can now monitor all of you Stratasys FDM printers from this software and setup queues. What made me and many others clap during the unveiling is that with GrabCad Print you no longer have to export STL files! You can import your native CAD assemblies and either print them as an assembly or explode the assembly and print the parts separately.

      

Everyone wants a 3D Printer that can print parts faster, more accurately and is dependable. You get that with the family of systems! Speed has increased big time, they are twice as fast as the Dimension line of FDM printers. Stratasys has published the accuracy of these new printers to be ±.008” up to a 4 inch tall part and then every inch past 4 inches, you add another .002”. These machines are very dependable. They are replacing the Uprint (Uprint SE Plus is still current), Dimension, and Fortus 250 machines that have been workhorses. Many of our customers still have a Dimension from 2002 when they were first launched. In addition to the 43 existing patents that Stratasys has rolled into this phenomenal product, they have an additional 15 new patents that speaks volumes as to the innovation in these 3D printers.

Stratasys Launch was a blast for me. Seeing these new printers, parts that were printed from them, and understanding why these are the best FDM printers on the market was well worth my time! I look forward to helping you with learning more about them. Please contact me at james.barker@padtinc.com for more information. If you would like to hear my recorded webinar that has even more information about the new F170, F270, and F370, here is the link.  Or you can download the brochure here.

How-To: ANSYS 18 RSM CLIENT SETUP on Windows 2012 R2 HPC

We put this simple how-to together for users to speed up the process on getting your Remote Solve Manager client up and running on Microsoft Windows 2012 R2 HPC.

Download the step-by-step slides here:

padt-ansys-18-RSM-client-setup-win2012r2HPC.pdf

You might also be interested in a short article on the setup and use of monitoring for ANSYS R18 RSM.

Open House: Scientifically fun for the whole family at PADT

Scientifically fun for
the whole family

March 2nd 2017, 5:00 PM – 8:00 PM MST

Once again, PADT Inc. is proud to partner with AZ SCITECH to promote and celebrate Arizona’s STEAM (Science, Technology, Engineering, Arts, and Math) programs!

As part of this event, we will be hosting an open house that will give you an inside look at what our engineers do all day, as well as a first hand display of the capabilities of innovative technology such as 3D Printing and Simulation.
Come see how we make innovation work!
PADT Inc. | 7755 S Research Dr | Tempe | AZ | 85284
This event will be divided up into three main areas:

Come and see what additive manufacturing is capable of. Learn how 3D Printing and Scanning can bring an idea to life, from concept to a functional part!

PADT prides ourselves in being on the cutting edge of innovation. Visit the metal room to see the future of 3D Printing in action as PADT’s senior additive manufacturing technologist Dhruv Bhate shows off the capabilities of the state of the art Metal 3D Printer.
 Walk from booth to booth and check out a plethora of fun and exciting projects that our engineers here at PADT have been working on, each showing the unique ways that PADT makes innovation work!

Metal 3D Printed Shift Knob: Is It Cool(er)?

I had a really great time designing the Metal 3D printed shift knob from my previous blog post. I was curious what the other benefits of the knob may be besides being cool to look at and show off. What better way than to use the simulation software that we use here at PADT every day!

One of the clear differences between my solid spherical knob and the Metal 3D printed version is surface area. Being that PADT is based in Tempe, AZ, some may say that we have “warm” summers down here. Couple the 120F days with a black car, and the interior can get very hot, at some points feeling like the sun itself has taken up residence inside the back seat. With modern A/C, this heat can be mitigated fairly quickly, only to attempt to shift into gear to be scalded by the shift knob!

I wanted to see what the rate of cooling for the two knobs would be in a basic situation with some basic assumptions. Using ANSYS transient thermal, I initialized the knobs to 150F, temperatures that can be quickly reached in parked cars here in AZ. I added a convection heat transfer boundary condition on the outer surface of each shift knob, assuming a film coefficient of 50 W/m^2C, and that the ambient temp in the car is at a cool 70F.

 

I ran the simulations for 5 minutes, and the results were in line with what I expected. As the 3D printed knob has more surface area for cooling, it’s final temperature was ~84F, compared to the solid spherical knob at a final temperature of 115F!

 

Want to learn more, check out the article in “Additive Manufacturing Media.”

Monitoring Jobs Using ANSYS RSM 18.0

If you are an ANSYS RSM (Remote Solve Manager) user, you’ll find some changes in version 18.0. Most of the changes, which are improvements to the installation and configuration process, are under the hood from a user standpoint. One key change for users, though, is how you monitor a running job. This short entry shows how to do it in version 18.0.

Rather than bring up the RSM monitor window from the Start menu as was done in prior version, in 18.0 we launch the RSM job monitor directly from the Workbench window, by clicking on Jobs > Open Job Monitor… as shown here:

When a solution has been submitted to RSM for solution on a remote cluster or workstation, it will show up in the resulting Job Monitor window, like this:

Hopefully this saves some effort in trying to figure out where to monitor jobs you have submitted to RSM. Happy solving!