Getting it Right the First Time: Streamlining Metal 3D Printing with ANSYS Additive Solutions

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Introducing TPU 92A – The latest FDM material from Stratasys

PADT is excited to announce the release of the latest FDM material from Stratasys: TPU 92A.
Thermoplastic Polyurethane (TPU) is a type of elastomer material, known for its flexibility, resilience, tear resistance, and high elongation. It’s a highly process-able material which makes it ideal for additive manufacturing.
TPU 92A is an elastomeric material that is ideal for prototyping highly functional, large, durable, complex elastomer parts. 

This material brings the benefits of an elastomer to the accurate and easy-to-use F123 3D Printer. Combined with soluble support, it lets you create simple to complex elastomer parts, and through printing on the F123 Series gives product developers more tools to expand their prototyping capabilities with reliable accuracy.
Curious to learn more about the unique properties that make TPU 92A such a great option for prototyping?Schedule a meeting to see the material for yourself.Click the link below to start a conversation with PADT’s resident material experts, in order to discuss the capabilities of this Thermoplastic Polyurethane material, and how your company can benefit from using it.

Don’t miss this unique opportunity, schedule a meeting today!

Press Release: PADT’S Quality Management System Receives AS9100D(2016) + ISO 9001:2015 Certification

Additive Manufacturing has been making a transition from a prototyping tool to an accepted way to make tooling and end-use parts across industries, and specifically in the Aerospace industry. PADT has always been at the leading edge of this transformation and today we are pleased to announce the next step in this evolution: The Quality Management System PADT uses to manage our scanning and 3D printing services have been certified to be compliant to the AS9100D(2016) and ISO9001:2015 standards.

This certification will allow our Aerospace customers to come to PADT with the knowledge that an accredited quality organization, Orion Registrar, Inc., has audited our QMS and it meets the requirements of the latest aerospace manufacturing quality standards. Developing our QMS to meet these standards has been an ongoing effort in PADT’s Advanced Manufacturing Department that separates the scanning and 3D Printing services we offer from most service providers.  This investment in developing a robust and effective QMS and the certification it has received reaffirms our commitment to not just print or scan parts for people.  PADT takes quality, process, and customer satisfaction seriously.

Even if they are not printing or scanning Aerospace components, customers benefit from our certified QMS.  Every project is conducted under an established system that builds in quality, inspects for it, and continuously improves.

This milestone would not have been achieved without the dedication of our quality team along with the cooperation and enthusiasm of our Advanced Manufacturing staff.  From front-office to facilities to machine operators, everyone did their part to establish a high standard and then achieve certification.

The best way to understand the advantages of how PADT does Scanning and 3D Printing is to try us out.  You can also learn more by visiting our Aerospace Manufacturing page where we talk about our QMS and the services it covers.

Please find the official press release on this new partnership below and here in PDF and HTML

If you have any questions about our certification, additive manufacturing, or scanning & reverse engineering, reach out to info@padtinc.com or call 480.813.4884.

Press Release:

Confirming its Commitment to Customer Service, PADT’s Quality Management System for 3D Printing and Scanning Earns Aerospace Certification

AS9100D(2016) + ISO 9001:2015 Certification Ensure PADT Aerospace Customers
Receive Consistent and Excellent Quality Products and Services

TEMPE, Ariz., September xx, 2018 ─ In a development that confirms PADT’s aerospace customers receive products and services carried out under the most stringent quality assurance processes, PADT’s Quality Management System (QMS) has been certified compliant to AS9100D(2016) and ISO9001:2015 standards. The certified QMS is applicable to 3D scanning and the manufacture of 3D printed components for aerospace and commercial customers. PADT joins a short list of companies with a certified QMS that covers 3D scanning and manufacturing using 3D Printing. The company is also International Traffic in Arms Regulations (ITAR) registered.

“This certification represents strong, third-party validation of our long-standing commitment to quality, continuous improvement, and the delivery of efficient solutions with the upmost value,” said Rey Chu, principal and co-founder, PADT. “We are proud of the thoroughness and attention to detail of our team. Our aerospace customers can be confident that we meet the most stringent industry standards.”

To earn the QMS certification, PADT underwent a rigorous and thorough audit that qualifies the establishment and thorough review of systems and processes, continuous improvement practices, and customer satisfaction efforts. The services that PADT offers under its certified QMS include Fused Deposition Modeling (FDM), Stereolithography (SLA), Selective Laser Sintering (SLS), PolyJet 3D printing, on-demand low volume manufacturing with Carbon digital light synthesis 3D printing technology, optical scanning, inspection, and reverse engineering.

PADT has a long history of prototyping for aerospace companies and has seen an increase in the industry’s use of 3D scanning and printing for end-use parts as the technology has advanced. The QMS certifications ensure PADT’s experience and excellence in carrying out these services.

To learn more about PADT and its QMS certification, please visit  www.padtinc.com/aeromfg

About Phoenix Analysis and Design Technologies

Phoenix Analysis and Design Technologies, Inc. (PADT) is an engineering product and services company that focuses on helping customers who develop physical products by providing Numerical Simulation, Product Development, and 3D Printing solutions. PADT’s worldwide reputation for technical excellence and experienced staff is based on its proven record of building long-term win-win partnerships with vendors and customers. Since its establishment in 1994, companies have relied on PADT because “We Make Innovation Work.” With over 80 employees, PADT services customers from its headquarters at the Arizona State University Research Park in Tempe, Arizona, and from offices in Torrance, California, Littleton, Colorado, Albuquerque, New Mexico, Austin, Texas, and Murray, Utah, as well as through staff members located around the country. More information on PADT can be found at www.PADTINC.com.

# # #

Media Contact
Alec Robertson
TechTHiNQ on behalf of PADT
585-281-6399
alec.robertson@techthinq.com
PADT Contact
Eric Miller
PADT, Inc.
Principal & Co-Owner
480.813.4884
eric.miller@padtinc.com

 

U.S. Patent on the Method and Apparatus for Removing 3D Printing Support Materials Awarded to PADT

This has been a busy year for PADT.  So busy in fact that we forgot an important announcement from January. PADT was granted US Patent 9,878,498 for some of the technology we use in our line of devices that remove soluble supports from 3D Printing parts.  The official title: METHOD AND APPARATUS FOR REMOVING SUPPORT MATERIAL is actually fairly accurate.  It covers the hardware configuration inside the device along with the methods that are used for the systems we make and sell for removing support material from 3D Printed parts.

PADT introduced our first Support Cleaning Apparatus (SCA) to the market in 2008.  We learned a lot from that first SCA-1200 and developed intellectual property around the equipment and methods we used in our second generation systems, the SCA-1200HT and SCA 3600.  With over 12,000 total units shipped, these machines take the work out of support removal making 3D Printing faster and easier.

Take a look at the press release below, or the patent itself, to learn more about what makes our systems unique and better.  Decades of experience in 3D Printing, product development, and simulation went into developing the ideas and concepts capture in the patent and realized in the reliable and easy-to-use SCA product family.

Please find the official press release on this new partnership below and here in PDF and HTML

If you have any questions about our support removal solutions in particular or 3D Printing in general, reach out to info@padtinc.com or call 480.813.4884.

Press Release:

U.S. Patent on the Method and Apparatus for Removing 3D Printing Support Materials Awarded to PADT

PADT’s Support Cleaning Apparatus (SCA) System is the Standard for Soluble Support Removal and is Bundled with Many Stratasys 3D Printers

TEMPE, Ariz., October 2, 2018 ─ To meet the need for improving the process of removing support material often required to hold up a part during 3D Printing, PADT, the Southwest’s largest provider of simulation, product development, and additive manufacturing services and products, developed its Support Cleaning Apparatus (SCA) systems. PADT today announced that it has been awarded a U.S. patent for its SCA system invented by Rey Chu, Solomon Pena and Mark C. Johnson.

PADT’s SCA systems are currently sold exclusively by Stratasys, Ltd. (SSYS) for use with any of the Stratasys printers that use the Soluble Support Technology (SST) material. Known for its innovation in the industry, this award marks PADT’s 4th patent to-date.

“When Stratasys first introduced its soluble support material that can be dissolved with chemicals to help remove supports in the 3D Printing process, we knew that existing support removal devices were not reliable or efficient enough to handle the innovation,” said Rey Chu, co-founder and principal, PADT. “We used computational fluid dynamics simulation, our extensive product development skills, and knowledge from over two decades of 3D Printing experience to design the industry’s most efficient and reliable support cleaning solution. We are proud that our SCA system has now been granted patent protection.”

The patent protects the intellectual property applied by PADT to achieve its industry-leading performance and reliability goals of soluble support removal. Critical information in the patent includes how the SCA system is laid out and has different sections, each with a purpose for achieving the intended results. It also identifies the geometry and orientation of the system that forces the water to move in a specific pattern that cleans the parts more efficiently.

   

About PADT Support Cleaning Apparatus Systems

PADT shipped its first SCA system in November 2008 and has since reached more than 12,000-unit sales worldwide. There are currently two units in the SCA family, the SCA-1200HT with a 10x10x12” part basket and the larger SCA 3600 with a 16x16x14” part basket. They offer temperature ranges suitable to remove support from all Fused Deposition Modeling (FDM) and PolyJet materials including:  ABS, ASA, PC, Nylon, and PolyJet Resins.

The PADT SCA system has received impressive reviews from 3D printing practitioners. PADT is using its experience, the IP captured in this patent, and new concept to develop additional systems to satisfy a broader set of needs across the 3D Printing industry. For more information on the PADT SCA family of products, please visit http://www.padtinc.com/sca.

About Phoenix Analysis and Design Technologies

Phoenix Analysis and Design Technologies, Inc. (PADT) is an engineering product and services company that focuses on helping customers who develop physical products by providing Numerical Simulation, Product Development, and 3D Printing solutions. PADT’s worldwide reputation for technical excellence and experienced staff is based on its proven record of building long-term win-win partnerships with vendors and customers. Since its establishment in 1994, companies have relied on PADT because “We Make Innovation Work.” With over 80 employees, PADT services customers from its headquarters at the Arizona State University Research Park in Tempe, Arizona, and from offices in Torrance, California, Littleton, Colorado, Albuquerque, New Mexico, Austin, Texas, and Murray, Utah, as well as through staff members located around the country. More information on PADT can be found at www.PADTINC.com.

# # #

Media Contact
Alec Robertson
TechTHiNQ on behalf of PADT
585-281-6399
alec.robertson@techthinq.com
PADT Contact
Eric Miller
PADT, Inc.
Principal & Co-Owner
480.813.4884
eric.miller@padtinc.com

 

 

Don’t compromise your composite tooling design – Streamline your Sacrificial tooling with FDM

FDM Sacrificial Tooling: Using Additive Manufacturing for Sacrificial Composite Tool Production

Additive manufacturing has seen an explosion of material options in recent years. With these new material options comes significant improvements in mechanical properties and the potential for new applications that extend well beyond prototyping; one such application being sacrificial tooling.

Traditional composite manufacturing techniques work well to produce basic shapes with constant cross sections. However, complex composite parts with hollow interiors present unique manufacturing challenges. However, with FDM sacrificial tooling, no design compromise is necessary.

Download the white paper to discover how FDM sacrificial tooling can dramatically streamline the production process for complicated composite parts with hollow interiors.

This document includes insight into:

  • Building for optimal results
  • Consolidating composites
  • Finding application best fits

Design, Simulate, Print: ANSYS Offerings in Additive Manufacturing – Webinar

Don’t miss this informative presentation – Secure your spot today!

If this is your first time registering for one of our Bright Talk webinars, simply click the link and fill out the attached form. We promise that the information you provide will only be shared with those promoting the event (PADT).

You will only have to do this once! For all future webinars, you can simply click the link, add the reminder to your calendar and you’re good to go!

Pictures and Impressions from the 2018 Colorado Additive Manufacturing Day

Someone in the business of giving advice on social situation once said that you need four ingredients for an event to be a success: great conversation with the right people at the right location with the right food and beverage.  All of that came together last week in Littleton Colorado for PADT’s third annual Colorado Additive Manufacturing Data. The weather cooperated and we were able to gather under a tent at the St Patrick’s Brewing Company right on the Platte River to spend the afternoon talking about 3D Printing.

PADT’s very own Norm Stucker hosted, kicking off the event with a welcome from Littleton’s Mayor, Debbie Brinkman.  This was followed by presentations:

  • PADT’s Co-Owner Rey Chu shared his thoughts on being successful with AM
  • Scott Sevcik, VP of Manufacturing Solutions at Stratasys went over the Stratasys Product Roadmap
  • I gave a high-level overview on Design for Additive Manufacturing
  • The ANSYS Additive Manufacturing simulation tools were reviewed by PADT engineer Doug Oatis

After a break, that involved getting more pints of beer, eating an amazingly large amount of pizza, and networking; we returned to the tent for our keynote addresses and a panel.

The first Keynote was from William Carver of Sierra Nevada Corporation (SNC) on how they are using AM for their Dream Chaser spacecraft.  This was followed by Ryan Bocook taking a look at Boom Supersonic‘s use of the technology for the development of their brand new supersonic airplane. For many of us, seeing how these two companies make 3D Printing a part of their design, test, and manufacturing processes was very informative. It was real world, real issues, and real solutions.

The day was capped by a fascinating panel on that very topic: Making Additive Manufacturing Real.  The speakers consisted of:

The panel was moderated by Maj. General Jay Lindell (USAF, Ret) who serves as the Aerospace and Defense Industry Champion for the Colorado Office of Economic Development and International Trade.  Not only does he have the longest and coolest title, he did a great job of getting the panel to share their experiences to the benefit of all who were there.

For me, the best part (the Dark Lager does not count) of the event was the interaction between users across industries.  So many great examples and stories.  Bad nerd jokes were told, advice was shared, stories about challenges were told, and business cards were exchanged. We live in an online world and you can have some community through the internet. But to build great relationships and to truly share knowledge, you need to get everyone together under a huge tent on a sunny day at a brewery by a river.

If you want to take part in our next Colorado Additive Manufacturing day, a 3D Printing user event in Arizona, Utah, or New Mexico, any of our online webinars, or any other PADT event make sure you sign up for the PADT Additive & Advanced Manufacturing Email List or the PADT General Information Email List on our OptIn page. If you have any questions about any of the content or 3D Printing in general, do not hesitate to contact us.

Please enjoy the pictures we captured of the day below and we hope to see you at our next event.

 

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Best practices for composite tooling with additive manufacturing

Additively Manufactured: Best Practices for Composite Tooling with 3D Printing

The advanced composites industry has a continual need for innovative tooling solutions. Conventional tooling is typically heavy, costly and time-consuming to produce. New applications, product improvements and the demand for faster, lower-cost tool creation challenge composite product manufacturers to innovate and remain competitive.

The use of additive manufacturing (or “3D printing”), and specifically FDM, for composite tooling has demonstrated considerable cost and lead time reductions while providing numerous other advantages such as immense design freedom and rapid iteration, nearly regardless of part complexity.

Download the white paper to learn more about the various advantages and capabilities of composite tooling with additive over traditional manufacturing methods, and discover the best practices for ensuring that your composite tooling process is efficient as possible.

This document includes best practices for:

  • Testing and characterization
  • Tool Design, Production, & Use
  • Analyzing results

Press Release: NASA Awards a $127,000 STTR Research Grant to PADT and ASU for Advanced Research in 3D Printing

For as long as PADT has been involved in Additive Manufacturing, we have been interested in how the process of building geometry one layer at a time could be used to more closely represent how nature creates objects.  Nature is able to create strong, lightweight, and flexible structures that can not be created using traditional ways of manufacturing like machining, molding, or forming.  3D Printing gives engineers and researchers the ability to explore the same shapes that nature creates.

As you can imagine, strong and light structures are very beneficial for objects that need to be launched into space.  That is why NASA just awarded PADT and Arizona State University, a Phase 1 STTR grant to explore how to make just this type of geometry.  We are excited to work with ASU to define what the possibilities are in this first phase and then apply for a Phase 2 grant to bring real-world applications of this technology to industry.

This is PADT’s 14th SBIR/STTR and our second joint project with Dr. Dhruv Bhate at ASU.  Many of you may remember the research and process improvements that Dhruv worked on when he was a PADT employee.  We look forward to sharing our results with the Additive Manufacturing community and moving this exciting application for the technology forward.

Please find the official press release on this new partnership below and here in PDF and HTML

If you have any questions about high-performance computing for simulation, either with local hardware or compute resources in the cloud, reach out to info@padtinc.com or call 480.813.4884.

Press Release:

NASA Awards a $127,000 STTR Research Grant to PADT and ASU
for Advanced Research in 3D Printing

The Grant Represents the Strength of 3D Printing in Arizona Exemplified by the Strong Cooperation Between Industry and Academia

TEMPE, Ariz., August 14, 2018 ─ To further advance their longstanding cooperation, PADT and Arizona State University (ASU) were awarded a $127,000 Small Business Technology Transfer (STTR) Phase I grant from NASA. The purpose of the grant is to accelerate biomimicry research, the study of 3D printing objects that resemble strong and light structures found in nature such as honeycombs or bamboo. The research is critically important to major sectors in Arizona such as aerospace because it enables strong and incredibly light parts for use in the development of air and space crafts.

“We’re honored to continue advanced research on biomimicry with our good friends and partners at ASU,” said Rey Chu, principal and co-founder, PADT. “With our combined expertise in 3D printing and computer modeling, we feel that our research will provide a breakthrough in the way that we design objects for NASA, and our broad range of product manufacturing clients.”

PADT recently partnered with Lockheed Martin and Stratasys to help NASA develop more than 100 3D printed parts for its manned-spaceflight to Mars, the Orion Mission. This grant is another example of how PADT is supporting NASA efforts to use 3D printing in spacecraft development. Specific NASA applications of the research include the design and manufacturing of high-performance materials for use in heat exchanges, lightweight structures and space debris resistant skins. If the first phase is successful, the partners will be eligible for a second, larger grant from NASA.

“New technologies in imaging and manufacturing, including 3D printing, are opening possibilities for mimicking biological structures in a way that has been unprecedented in human history,” said Dhruv Bhate, associate professor, Arizona State University. “Our ability to build resilient structures while significantly reducing the weight will benefit product designers and manufacturers who leverage the technology.”

“PADT has been an excellent partner to ASU and its students as we explore the innovative nature of 3D printing,” said Ann McKenna, school director and professor, Ira A. Fulton Schools of Engineering, Arizona State University. “Between the STTR grant and partnering to open our state-of-the-art Additive Manufacturing Center, we’re proud of what we have been able to accomplish in this community together.”

This grant is PADT’s 14th STTR/SBIR award.

To learn more about PADT and its 3D printing services, please visit www.padtinc.com.

About Phoenix Analysis and Design Technologies

Phoenix Analysis and Design Technologies, Inc. (PADT) is an engineering product and services company that focuses on helping customers who develop physical products by providing Numerical Simulation, Product Development, and 3D Printing solutions. PADT’s worldwide reputation for technical excellence and experienced staff is based on its proven record of building long-term win-win partnerships with vendors and customers. Since its establishment in 1994, companies have relied on PADT because “We Make Innovation Work.” With over 80 employees, PADT services customers from its headquarters at the Arizona State University Research Park in Tempe, Arizona, and from offices in Torrance, California, Littleton, Colorado, Albuquerque, New Mexico, Austin, Texas, and Murray, Utah, as well as through staff members located around the country. More information on PADT can be found at www.PADTINC.com.

# # #

Media Contact
Alec Robertson
TechTHiNQ on behalf of PADT
585-281-6399
alec.robertson@techthinq.com
PADT Contact
Eric Miller
PADT, Inc.
Principal & Co-Owner
480.813.4884
eric.miller@padtinc.com

 

PADT Featured on local news show, talking about 3D Printing

We have a fantastic visit this morning from Cory McCloskey from KSAZ Fox10, one of our local TV Stations.

They gave us a chance to show off our new Carbon On-Demand Manufacturing technology, some of the printing with do with Stratasys Objet technology for medical applications, and even spoke to our interns Garrett and Austin about the work they are doing with NASA.

If the embedded video doesn’t work, you can view the two segments their website:

http://www.fox10phoenix.com/morning-show/351998877-video

It is always great when we can show off any bit of what we do here at PADT.

Discover the benefits of using additive manufacturing for composites

Introduction to Additive Manufacturing for Composites

Additive manufacturing encompasses methods of fabrication that build objects through the successive addition of material, as opposed to subtractive methods such as CNC machining, that remove material until a final shape is achieved. Composite fabrication is one of the most original forms of additive manufacturing.

Whether the process involves wet lay-up, hand lay-up of prepreg materials, or automated fiber placement (AFP), methods of composite manufacture are distinctly additive in nature, building up to final part forms typically one layer at a time. However, the nature of additive manufacturing has been revolutionized with the advent of the 3D printing industry.

Strong, resilient, fiber-reinforced thermoplastics. Lightweight, low-cost composite tooling. Explore these and other characteristics and benefits of additively manufactured composites in the e-book “Introduction to Additive Manufacturing for Composites.”

This e-book covers:

  • Current applications for composite fabrications
  • Comparison of printed and conventional tooling
  • Characteristics of printed mold tooling

 

Press Release: New Digital Manufacturing Facility for On-Demand Delivery of Production Quality Parts Opened at PADT

PADT is very proud to announce that our new manufacturing facility that uses 3D Printing technology to make production parts in volume, is open for business.  When we bought our first Additive Manufacturing machine in 1994 we dreamed of the day when we could have several machines quickly making complete plastic parts in one step. Carbon’s Carbon’s Digital Light Synthesis™ (DLS) was the technology we were waiting for. It is here now, and we are now making real parts with injection molded quality.

We chose to leverage Carbon’s technology because of the three key differentiators in their system:

  1. Digital light projection is much faster than a laser or print head.
  2. Oxygen permeable optics enables accurate project while keeping the part from sticking to the optics.
  3. Programmable liquid resins produce parts with excellent mechanical properties, resolution and surface finish.

What every engineer wants: fast, strong, and accurate.  And because it is Additive Manufacturing, no tooling is required and shapes that can be created that are impossible to manufacture with traditional methods.  This is the promise of 3D Printing for production, and we can’t wait to see what our customers do with it.

Please read the press release below for more details on the opening of our facility.

You can also find more information here:

Please find the official press release on this new partnership below and here in PDF and HTML

Now is the time to explore production using Additive Manufacturing.  If you have plastic parts that you want to manufacture using 3D Printing, contact Renee Palacios at renee@padtinc.com or 480.813.4884.

Press Release:

New Digital Manufacturing Facility for On-Demand Delivery
of Production Quality Parts Opened at PADT

A Carbon Certified Production Partner, PADT Enables Customers to Make Cost-Effective Parts Quickly with Near-Injection Molded Material Properties

TEMPE, Ariz., June 21, 2018 ─ Realizing the long-term promise of 3D Printing to replace traditional manufacturing as a way to make production parts, Phoenix Analysis and Design Technologies (PADT) today announced the launch of On-Demand Manufacturing with Carbon. As a certified Production Partner of Silicon Valley-based Carbon, PADT can now deliver to its customers cost-effective, quality parts in volumes of between 2,000–5,000 in about one week, using Carbon’s Digital Light Synthesisä (DLS) technology and the Carbon production system.

“Since we started in 3D Printing almost 25 years ago, we have dreamed of the day that we could use additive manufacturing to move beyond prototyping and deliver production parts to our customers when they need them, the way they need them,” said Rey Chu, co-founder and principal, PADT. “Carbon’s DLS technology has made this possible by giving us a faster process that creates parts with the same properties as injection molding.”

Core to On-Demand Manufacturing with Carbon is Carbon’s proprietary DLS technology, which changes the way companies design, engineer, make and deliver products. Carbon’s novel approach uses digital light projection, oxygen permeable optics, and programmable liquid resins to produce parts with excellent mechanical properties, resolution and surface finish. A significant advantage of using the approach is that no tooling is required. High-quality parts are produced without the time or expense of creating molds, and shapes that cannot be made with injection molding can be created using Carbon’s DLS technology.

“Our goal is to deliver true, scalable digital fabrication across the globe, enabling creators to design and produce previously unmakeable products, both economically and at scale,” said Dana McCallum, head of Production Partnerships at Carbon. “PADT has a long history in the industry and a strong reputation for engineering excellence. We’re thrilled to have them as a certified Carbon production partner.”

PADT’s on-demand manufacturing is backed up by in-house product development, inspection, simulation and injecting molding expertise. All parts are produced under its quality system, and its in-house Computer Numeric Control (CNC) machining lets the company complete any critical feature creation on-site with no delays.

PADT’s Digital Manufacturing Facility, the Southwest’s first true “3D Printing factory,” is now open to customers. For more information about On-Demand Manufacturing with Carbon, please visit PADT’s site here or call 1-800-293-PADT. For more information about Carbon, visit www.carbon3d.com.

About Phoenix Analysis and Design Technologies

Phoenix Analysis and Design Technologies, Inc. (PADT) is an engineering product and services company that focuses on helping customers who develop physical products by providing Numerical Simulation, Product Development, and 3D Printing solutions. PADT’s worldwide reputation for technical excellence and experienced staff is based on its proven record of building long-term win-win partnerships with vendors and customers. Since its establishment in 1994, companies have relied on PADT because “We Make Innovation Work.” With over 80 employees, PADT services customers from its headquarters at the Arizona State University Research Park in Tempe, Arizona, and from offices in Torrance, California, Littleton, Colorado, Albuquerque, New Mexico, Austin, Texas, and Murray, Utah, as well as through staff members located around the country. More information on PADT can be found at www.PADTINC.com.

# # #

Media Contact
Alec Robertson
TechTHiNQ on behalf of PADT
585-281-6399
alec.robertson@techthinq.com
PADT Contact
Eric Miller
PADT, Inc.
Principal & Co-Owner
480.813.4884
eric.miller@padtinc.com

 

Press Release: Additive Manufacturing Users Group Selects PADT’s Rey Chu as a DINO Award Recipient

You know you have been doing something for a while when you win an award called the DINO!  3D Printing has been around for over thirty years, and the Additive Manufacturing User Group (AMUG) has been the user-driven organization that has been a foundation of the industry since its beginning.  At their 30th annual conference this year, they handed out awards to individuals who made a significant contribution to Additive Manufacturing.

We are very honored that PADT Co-Founder and Co-Owner, Rey Chu, received one of those awards.  DINO stands for Distinguished INnovator Operator. We agree with AMUG that ““Rey’s contribution to additive manufacturing innovation throughout his career made his selection a simple choice for our awards committee.”

Rey started his three decades in the industry by initiating the Rapid Prototyping Lab at AlliedSignal Engines in Phoenix thirty years ago, now Honeywell Aerospace. In 1994 he co-founded PADT, bringing his Additive Manufacturing experience to our customers for almost twenty-five years now.

Anyone who has been a PADT 3D Printing customer knows that what sets our services apart is our deep technical knowledge about the technologies and our dedication to delivering an outstanding product.  If you have not experienced our world class services for SLA, SLS, FDM, PolyJet, DLS, and Metal Additive Manufacturing, please contact us to see how a team led by a seasoned veteran gets things done.

Please find the official press release on this new partnership below and here in PDF and HTML

As always, just give us a call at 480.813.4884 or send an email to info@padtinc.com to learn more

Press Release:

Additive Manufacturing Users Group Selects PADT’s Rey Chu as a DINO Award Recipient

The Award Celebrates Seasoned Innovators of 3D Printing

TEMPE, Ariz., May 22, 2018 ─ Phoenix Analysis and Design Technologies (PADT) today announced that its Co-founder and Principal, Rey Chu, has been selected as a recipient of the Additive Manufacturing User Group’s (AMUG) DINO (Distinguished INnovator Operator) award for additive manufacturing expertise and service. The 2018 DINO’s were presented at AMUG’s 30th annual user group conference in St. Louis, Missouri. Chu joins a select group of only 149 DINO recipients selected in AMUG’s 30-year history.

“To be a DINO, one must advance and give back to the industry, as well as support AMUG and its members,” said Paul Bates, president, AMUG. “Rey’s contribution to additive manufacturing innovation throughout his career made his selection a simple choice for our awards committee.”

Chu was an early adopter of additive manufacturing, bringing stereolithography to Allied Signal Engines in 1988.  With thirty years in the industry, he is a recognized leader who has been a key contributor in every step of 3D Printing’s evolution. As Chu enters his fourth decade in additive manufacturing, he spends his time traveling the world evaluating new technologies and bringing innovative 3D printed parts to his customers and user communities.

“I have dedicated my professional career to researching and improving the impact that additive manufacturing has on design, engineering and manufacturing across all industries,” said Chu. “AMUG’s recognition of my contributions to this technology is very humbling, and I am very proud to be a part of their community.”

As one of the three founders of PADT in 1994, Chu brought his expertise to the company and built one of the most well-respected 3D Printing service providers in the industry. Chu and his manufacturing team at PADT have worked hand-in-hand with new technology providers, serving as beta testers and early adopters of FDM, SLS, PolyJet, and now DLS technology.  He also led the effort to bring PADT’s SCA (Support Cleaning Apparatus) devices to market; managing design and production for these effective and dependable accessories that effortlessly dissolve away all of the support material from 3D Printed parts.

About Phoenix Analysis and Design Technologies

Phoenix Analysis and Design Technologies, Inc. (PADT) is an engineering product and services company that focuses on helping customers who develop physical products by providing Numerical Simulation, Product Development, and 3D Printing solutions. PADT’s worldwide reputation for technical excellence and experienced staff is based on its proven record of building long-term win-win partnerships with vendors and customers. Since its establishment in 1994, companies have relied on PADT because “We Make Innovation Work.” With over 80 employees, PADT services customers from its headquarters at the Arizona State University Research Park in Tempe, Arizona, and from offices in Torrance, California, Littleton, Colorado, Albuquerque, New Mexico, Austin, Texas, and Murray, Utah, as well as through staff members located around the country. More information on PADT can be found at www.PADTINC.com.

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Media Contact
Alec Robertson
TechTHiNQ on behalf of PADT
585-281-6399
alec.robertson@techthinq.com
PADT Contact
Eric Miller
PADT, Inc.
Principal & Co-Owner
480.813.4884
eric.miller@padtinc.com

The age of large format 3D printing is here, and it is going to be huge

Several recently commercialized technologies have made the dream of being able to print large, we are talking feet instead of inches, parts a reality. In fact “The age of large format 3D printing is here, and it is going to be huge.”

Exploring RAPID 2018 in Fort Worth, TX

Waking up at 3 A.M. isn’t something I like to do often. However, for this conference I was about to attend, it was worth the early rise! Caffeine is a must to get through a long day of walking around and being educated by all the different new and old manufacturers of 3D printers. If you have been around 3D printing, you know there are really two conferences that are above the rest; AMUG and RAPID. Here are some of the things that were announced that I believe are the most significant at RAPID.

Stratasys:

Stratasys didn’t disappoint this year in introducing a new carbon fiber 3D printer, material, and metal technology that will be coming in a year+. We are very familiar with the Nylon 12 Carbon Fiber reinforced material that Stratasys has. It is THE best Nylon 12 carbon fiber material on the market and there are a few factors as to why that is the case. One is that they are using longer strands of Carbon Fiber than the competitor along with 35% carbon fiber filled parts compared to 15%. Soluble support is huge for this material as well, along with 2 to 5 times faster printer speeds. Check out how One Wheel is using this printer to help with manufacturing their cool skateboard:

https://www.youtube.com/watch?v=tOojDgd7KVE

ANTERO 800 is the new material that Stratasys released recently. This material is being used in many amazing ways. Lockheed Martin/NASA/Stratasys/PADT collaborated in a very successful task to get flight approved hardware for one of the next missions to space. Below is the full story on this new and exciting ESD version of Antero 800 FDM material. Could your company also benefit from using this type of material? We would like to help!

http://www.3ders.org/articles/20180418-lockheed-martin-padt-stratasys-to-3d-print-over-100-parts-for-nasas-orion-capsule.html

Vero Magenta V and Vero Yellow V are the new Polyjet materials to help with getting more vibrant colors along with deeper red and brighter yellow. 500,000 color combinations can be achieved now with these 2 materials that have been improved upon. Absolutely beautiful parts can be made with a Stratasys J750 or J735.

Metal We have been asking (and have been asked) for metal for the longest time! When is Stratasys going to jump into the metal game? One of the main reasons why I went to RAPID this year was to see Stratasys Metal parts. They did not disappoint. As far as what density these metal parts are, the process for printing, and when a machine will be available, that is still the big unknown. One thing mentioned at the conference is that they are wanting to make metal 3D printing affordable to all with the ability to 3D print metal 80% cheaper than anything available right now. How this compares to what Desktop Metal, Mark Forged, HP, and others who proclaim to make metal parts cheaper than the Laser or Electron Beam options is yet to be known. Stratasys wants to be able to provide value to the metal market by focusing on areas that are lacking, which is Aluminum. Always good to have competition against the large companies of metal as it makes everyone get better at what they are doing. Read more about this machine and what Phil Reeves (VP of Strategic Consulting from Stratasys) has to say in an exclusive interview with TCT. Also below are a few pictures I took in the Stratasys booth of their metal parts that were on display.

www.tctmagazine.com/tct-events/3d-printing-at-rapid-tct/stratasys-metal-3d-printing/

 

 

 

 

 

 

Software was featured big time at RAPID because it unlocks the ability to 3D print amazing parts like this that was featured in the EOS booth. Lattice structures and topology optimized parts!

There were a lot of companies present at RAPID that highlighted where the industry is headed. Materials with vibrant color capabilities was one such area receiving a lot of attention. While competitors have introduced machines that are capable of printing in a wide variety of colors, they still fall short when compared to the Stratasys Polyjet offerings. Machines such as the J750 and J735 both offer a similar range of color compared to other companies on the market, but surpass them when it comes to material options, applications, and overall usability.

I enjoyed talking with all the major 3D printer manufactures at RAPID. One questions I would ask each of them is, what makes your system better than the competitors? I loved hearing the sales pitch about their machines and there was some great insight gained by asking this.At the end of the day, it all comes down to how you are wanting to use the 3D printer. At PADT we have many different 3D printers, and while we see and understand the appeal of the various different offerings on the market today, there is a reason why we continue to resell and support the brands we do. Let us know how we can help you out and any questions that you have with 3D printing.