Don’t compromise your composite tooling design – Streamline your Sacrificial tooling with FDM

FDM Sacrificial Tooling: Using Additive Manufacturing for Sacrificial Composite Tool Production

Additive manufacturing has seen an explosion of material options in recent years. With these new material options comes significant improvements in mechanical properties and the potential for new applications that extend well beyond prototyping; one such application being sacrificial tooling.

Traditional composite manufacturing techniques work well to produce basic shapes with constant cross sections. However, complex composite parts with hollow interiors present unique manufacturing challenges. However, with FDM sacrificial tooling, no design compromise is necessary.

Download the white paper to discover how FDM sacrificial tooling can dramatically streamline the production process for complicated composite parts with hollow interiors.

This document includes insight into:

  • Building for optimal results
  • Consolidating composites
  • Finding application best fits

Design, Simulate, Print: ANSYS Offerings in Additive Manufacturing – Webinar

Don’t miss this informative presentation – Secure your spot today!

If this is your first time registering for one of our Bright Talk webinars, simply click the link and fill out the attached form. We promise that the information you provide will only be shared with those promoting the event (PADT).

You will only have to do this once! For all future webinars, you can simply click the link, add the reminder to your calendar and you’re good to go!

Pictures and Impressions from the 2018 Colorado Additive Manufacturing Day

Someone in the business of giving advice on social situation once said that you need four ingredients for an event to be a success: great conversation with the right people at the right location with the right food and beverage.  All of that came together last week in Littleton Colorado for PADT’s third annual Colorado Additive Manufacturing Data. The weather cooperated and we were able to gather under a tent at the St Patrick’s Brewing Company right on the Platte River to spend the afternoon talking about 3D Printing.

PADT’s very own Norm Stucker hosted, kicking off the event with a welcome from Littleton’s Mayor, Debbie Brinkman.  This was followed by presentations:

  • PADT’s Co-Owner Rey Chu shared his thoughts on being successful with AM
  • Scott Sevcik, VP of Manufacturing Solutions at Stratasys went over the Stratasys Product Roadmap
  • I gave a high-level overview on Design for Additive Manufacturing
  • The ANSYS Additive Manufacturing simulation tools were reviewed by PADT engineer Doug Oatis

After a break, that involved getting more pints of beer, eating an amazingly large amount of pizza, and networking; we returned to the tent for our keynote addresses and a panel.

The first Keynote was from William Carver of Sierra Nevada Corporation (SNC) on how they are using AM for their Dream Chaser spacecraft.  This was followed by Ryan Bocook taking a look at Boom Supersonic‘s use of the technology for the development of their brand new supersonic airplane. For many of us, seeing how these two companies make 3D Printing a part of their design, test, and manufacturing processes was very informative. It was real world, real issues, and real solutions.

The day was capped by a fascinating panel on that very topic: Making Additive Manufacturing Real.  The speakers consisted of:

The panel was moderated by Maj. General Jay Lindell (USAF, Ret) who serves as the Aerospace and Defense Industry Champion for the Colorado Office of Economic Development and International Trade.  Not only does he have the longest and coolest title, he did a great job of getting the panel to share their experiences to the benefit of all who were there.

For me, the best part (the Dark Lager does not count) of the event was the interaction between users across industries.  So many great examples and stories.  Bad nerd jokes were told, advice was shared, stories about challenges were told, and business cards were exchanged. We live in an online world and you can have some community through the internet. But to build great relationships and to truly share knowledge, you need to get everyone together under a huge tent on a sunny day at a brewery by a river.

If you want to take part in our next Colorado Additive Manufacturing day, a 3D Printing user event in Arizona, Utah, or New Mexico, any of our online webinars, or any other PADT event make sure you sign up for the PADT Additive & Advanced Manufacturing Email List or the PADT General Information Email List on our OptIn page. If you have any questions about any of the content or 3D Printing in general, do not hesitate to contact us.

Please enjoy the pictures we captured of the day below and we hope to see you at our next event.

 

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Best practices for composite tooling with additive manufacturing

Additively Manufactured: Best Practices for Composite Tooling with 3D Printing

The advanced composites industry has a continual need for innovative tooling solutions. Conventional tooling is typically heavy, costly and time-consuming to produce. New applications, product improvements and the demand for faster, lower-cost tool creation challenge composite product manufacturers to innovate and remain competitive.

The use of additive manufacturing (or “3D printing”), and specifically FDM, for composite tooling has demonstrated considerable cost and lead time reductions while providing numerous other advantages such as immense design freedom and rapid iteration, nearly regardless of part complexity.

Download the white paper to learn more about the various advantages and capabilities of composite tooling with additive over traditional manufacturing methods, and discover the best practices for ensuring that your composite tooling process is efficient as possible.

This document includes best practices for:

  • Testing and characterization
  • Tool Design, Production, & Use
  • Analyzing results

Press Release: NASA Awards a $127,000 STTR Research Grant to PADT and ASU for Advanced Research in 3D Printing

For as long as PADT has been involved in Additive Manufacturing, we have been interested in how the process of building geometry one layer at a time could be used to more closely represent how nature creates objects.  Nature is able to create strong, lightweight, and flexible structures that can not be created using traditional ways of manufacturing like machining, molding, or forming.  3D Printing gives engineers and researchers the ability to explore the same shapes that nature creates.

As you can imagine, strong and light structures are very beneficial for objects that need to be launched into space.  That is why NASA just awarded PADT and Arizona State University, a Phase 1 STTR grant to explore how to make just this type of geometry.  We are excited to work with ASU to define what the possibilities are in this first phase and then apply for a Phase 2 grant to bring real-world applications of this technology to industry.

This is PADT’s 14th SBIR/STTR and our second joint project with Dr. Dhruv Bhate at ASU.  Many of you may remember the research and process improvements that Dhruv worked on when he was a PADT employee.  We look forward to sharing our results with the Additive Manufacturing community and moving this exciting application for the technology forward.

Please find the official press release on this new partnership below and here in PDF and HTML

If you have any questions about high-performance computing for simulation, either with local hardware or compute resources in the cloud, reach out to info@padtinc.com or call 480.813.4884.

Press Release:

NASA Awards a $127,000 STTR Research Grant to PADT and ASU
for Advanced Research in 3D Printing

The Grant Represents the Strength of 3D Printing in Arizona Exemplified by the Strong Cooperation Between Industry and Academia

TEMPE, Ariz., August 14, 2018 ─ To further advance their longstanding cooperation, PADT and Arizona State University (ASU) were awarded a $127,000 Small Business Technology Transfer (STTR) Phase I grant from NASA. The purpose of the grant is to accelerate biomimicry research, the study of 3D printing objects that resemble strong and light structures found in nature such as honeycombs or bamboo. The research is critically important to major sectors in Arizona such as aerospace because it enables strong and incredibly light parts for use in the development of air and space crafts.

“We’re honored to continue advanced research on biomimicry with our good friends and partners at ASU,” said Rey Chu, principal and co-founder, PADT. “With our combined expertise in 3D printing and computer modeling, we feel that our research will provide a breakthrough in the way that we design objects for NASA, and our broad range of product manufacturing clients.”

PADT recently partnered with Lockheed Martin and Stratasys to help NASA develop more than 100 3D printed parts for its manned-spaceflight to Mars, the Orion Mission. This grant is another example of how PADT is supporting NASA efforts to use 3D printing in spacecraft development. Specific NASA applications of the research include the design and manufacturing of high-performance materials for use in heat exchanges, lightweight structures and space debris resistant skins. If the first phase is successful, the partners will be eligible for a second, larger grant from NASA.

“New technologies in imaging and manufacturing, including 3D printing, are opening possibilities for mimicking biological structures in a way that has been unprecedented in human history,” said Dhruv Bhate, associate professor, Arizona State University. “Our ability to build resilient structures while significantly reducing the weight will benefit product designers and manufacturers who leverage the technology.”

“PADT has been an excellent partner to ASU and its students as we explore the innovative nature of 3D printing,” said Ann McKenna, school director and professor, Ira A. Fulton Schools of Engineering, Arizona State University. “Between the STTR grant and partnering to open our state-of-the-art Additive Manufacturing Center, we’re proud of what we have been able to accomplish in this community together.”

This grant is PADT’s 14th STTR/SBIR award.

To learn more about PADT and its 3D printing services, please visit www.padtinc.com.

About Phoenix Analysis and Design Technologies

Phoenix Analysis and Design Technologies, Inc. (PADT) is an engineering product and services company that focuses on helping customers who develop physical products by providing Numerical Simulation, Product Development, and 3D Printing solutions. PADT’s worldwide reputation for technical excellence and experienced staff is based on its proven record of building long-term win-win partnerships with vendors and customers. Since its establishment in 1994, companies have relied on PADT because “We Make Innovation Work.” With over 80 employees, PADT services customers from its headquarters at the Arizona State University Research Park in Tempe, Arizona, and from offices in Torrance, California, Littleton, Colorado, Albuquerque, New Mexico, Austin, Texas, and Murray, Utah, as well as through staff members located around the country. More information on PADT can be found at www.PADTINC.com.

# # #

Media Contact
Alec Robertson
TechTHiNQ on behalf of PADT
585-281-6399
alec.robertson@techthinq.com
PADT Contact
Eric Miller
PADT, Inc.
Principal & Co-Owner
480.813.4884
eric.miller@padtinc.com

 

PADT Featured on local news show, talking about 3D Printing

We have a fantastic visit this morning from Cory McCloskey from KSAZ Fox10, one of our local TV Stations.

They gave us a chance to show off our new Carbon On-Demand Manufacturing technology, some of the printing with do with Stratasys Objet technology for medical applications, and even spoke to our interns Garrett and Austin about the work they are doing with NASA.

If the embedded video doesn’t work, you can view the two segments their website:

http://www.fox10phoenix.com/morning-show/351998877-video

It is always great when we can show off any bit of what we do here at PADT.

Discover the benefits of using additive manufacturing for composites

Introduction to Additive Manufacturing for Composites

Additive manufacturing encompasses methods of fabrication that build objects through the successive addition of material, as opposed to subtractive methods such as CNC machining, that remove material until a final shape is achieved. Composite fabrication is one of the most original forms of additive manufacturing.

Whether the process involves wet lay-up, hand lay-up of prepreg materials, or automated fiber placement (AFP), methods of composite manufacture are distinctly additive in nature, building up to final part forms typically one layer at a time. However, the nature of additive manufacturing has been revolutionized with the advent of the 3D printing industry.

Strong, resilient, fiber-reinforced thermoplastics. Lightweight, low-cost composite tooling. Explore these and other characteristics and benefits of additively manufactured composites in the e-book “Introduction to Additive Manufacturing for Composites.”

This e-book covers:

  • Current applications for composite fabrications
  • Comparison of printed and conventional tooling
  • Characteristics of printed mold tooling

 

Press Release: New Digital Manufacturing Facility for On-Demand Delivery of Production Quality Parts Opened at PADT

PADT is very proud to announce that our new manufacturing facility that uses 3D Printing technology to make production parts in volume, is open for business.  When we bought our first Additive Manufacturing machine in 1994 we dreamed of the day when we could have several machines quickly making complete plastic parts in one step. Carbon’s Carbon’s Digital Light Synthesis™ (DLS) was the technology we were waiting for. It is here now, and we are now making real parts with injection molded quality.

We chose to leverage Carbon’s technology because of the three key differentiators in their system:

  1. Digital light projection is much faster than a laser or print head.
  2. Oxygen permeable optics enables accurate project while keeping the part from sticking to the optics.
  3. Programmable liquid resins produce parts with excellent mechanical properties, resolution and surface finish.

What every engineer wants: fast, strong, and accurate.  And because it is Additive Manufacturing, no tooling is required and shapes that can be created that are impossible to manufacture with traditional methods.  This is the promise of 3D Printing for production, and we can’t wait to see what our customers do with it.

Please read the press release below for more details on the opening of our facility.

You can also find more information here:

Please find the official press release on this new partnership below and here in PDF and HTML

Now is the time to explore production using Additive Manufacturing.  If you have plastic parts that you want to manufacture using 3D Printing, contact Renee Palacios at renee@padtinc.com or 480.813.4884.

Press Release:

New Digital Manufacturing Facility for On-Demand Delivery
of Production Quality Parts Opened at PADT

A Carbon Certified Production Partner, PADT Enables Customers to Make Cost-Effective Parts Quickly with Near-Injection Molded Material Properties

TEMPE, Ariz., June 21, 2018 ─ Realizing the long-term promise of 3D Printing to replace traditional manufacturing as a way to make production parts, Phoenix Analysis and Design Technologies (PADT) today announced the launch of On-Demand Manufacturing with Carbon. As a certified Production Partner of Silicon Valley-based Carbon, PADT can now deliver to its customers cost-effective, quality parts in volumes of between 2,000–5,000 in about one week, using Carbon’s Digital Light Synthesisä (DLS) technology and the Carbon production system.

“Since we started in 3D Printing almost 25 years ago, we have dreamed of the day that we could use additive manufacturing to move beyond prototyping and deliver production parts to our customers when they need them, the way they need them,” said Rey Chu, co-founder and principal, PADT. “Carbon’s DLS technology has made this possible by giving us a faster process that creates parts with the same properties as injection molding.”

Core to On-Demand Manufacturing with Carbon is Carbon’s proprietary DLS technology, which changes the way companies design, engineer, make and deliver products. Carbon’s novel approach uses digital light projection, oxygen permeable optics, and programmable liquid resins to produce parts with excellent mechanical properties, resolution and surface finish. A significant advantage of using the approach is that no tooling is required. High-quality parts are produced without the time or expense of creating molds, and shapes that cannot be made with injection molding can be created using Carbon’s DLS technology.

“Our goal is to deliver true, scalable digital fabrication across the globe, enabling creators to design and produce previously unmakeable products, both economically and at scale,” said Dana McCallum, head of Production Partnerships at Carbon. “PADT has a long history in the industry and a strong reputation for engineering excellence. We’re thrilled to have them as a certified Carbon production partner.”

PADT’s on-demand manufacturing is backed up by in-house product development, inspection, simulation and injecting molding expertise. All parts are produced under its quality system, and its in-house Computer Numeric Control (CNC) machining lets the company complete any critical feature creation on-site with no delays.

PADT’s Digital Manufacturing Facility, the Southwest’s first true “3D Printing factory,” is now open to customers. For more information about On-Demand Manufacturing with Carbon, please visit PADT’s site here or call 1-800-293-PADT. For more information about Carbon, visit www.carbon3d.com.

About Phoenix Analysis and Design Technologies

Phoenix Analysis and Design Technologies, Inc. (PADT) is an engineering product and services company that focuses on helping customers who develop physical products by providing Numerical Simulation, Product Development, and 3D Printing solutions. PADT’s worldwide reputation for technical excellence and experienced staff is based on its proven record of building long-term win-win partnerships with vendors and customers. Since its establishment in 1994, companies have relied on PADT because “We Make Innovation Work.” With over 80 employees, PADT services customers from its headquarters at the Arizona State University Research Park in Tempe, Arizona, and from offices in Torrance, California, Littleton, Colorado, Albuquerque, New Mexico, Austin, Texas, and Murray, Utah, as well as through staff members located around the country. More information on PADT can be found at www.PADTINC.com.

# # #

Media Contact
Alec Robertson
TechTHiNQ on behalf of PADT
585-281-6399
alec.robertson@techthinq.com
PADT Contact
Eric Miller
PADT, Inc.
Principal & Co-Owner
480.813.4884
eric.miller@padtinc.com

 

Press Release: Additive Manufacturing Users Group Selects PADT’s Rey Chu as a DINO Award Recipient

You know you have been doing something for a while when you win an award called the DINO!  3D Printing has been around for over thirty years, and the Additive Manufacturing User Group (AMUG) has been the user-driven organization that has been a foundation of the industry since its beginning.  At their 30th annual conference this year, they handed out awards to individuals who made a significant contribution to Additive Manufacturing.

We are very honored that PADT Co-Founder and Co-Owner, Rey Chu, received one of those awards.  DINO stands for Distinguished INnovator Operator. We agree with AMUG that ““Rey’s contribution to additive manufacturing innovation throughout his career made his selection a simple choice for our awards committee.”

Rey started his three decades in the industry by initiating the Rapid Prototyping Lab at AlliedSignal Engines in Phoenix thirty years ago, now Honeywell Aerospace. In 1994 he co-founded PADT, bringing his Additive Manufacturing experience to our customers for almost twenty-five years now.

Anyone who has been a PADT 3D Printing customer knows that what sets our services apart is our deep technical knowledge about the technologies and our dedication to delivering an outstanding product.  If you have not experienced our world class services for SLA, SLS, FDM, PolyJet, DLS, and Metal Additive Manufacturing, please contact us to see how a team led by a seasoned veteran gets things done.

Please find the official press release on this new partnership below and here in PDF and HTML

As always, just give us a call at 480.813.4884 or send an email to info@padtinc.com to learn more

Press Release:

Additive Manufacturing Users Group Selects PADT’s Rey Chu as a DINO Award Recipient

The Award Celebrates Seasoned Innovators of 3D Printing

TEMPE, Ariz., May 22, 2018 ─ Phoenix Analysis and Design Technologies (PADT) today announced that its Co-founder and Principal, Rey Chu, has been selected as a recipient of the Additive Manufacturing User Group’s (AMUG) DINO (Distinguished INnovator Operator) award for additive manufacturing expertise and service. The 2018 DINO’s were presented at AMUG’s 30th annual user group conference in St. Louis, Missouri. Chu joins a select group of only 149 DINO recipients selected in AMUG’s 30-year history.

“To be a DINO, one must advance and give back to the industry, as well as support AMUG and its members,” said Paul Bates, president, AMUG. “Rey’s contribution to additive manufacturing innovation throughout his career made his selection a simple choice for our awards committee.”

Chu was an early adopter of additive manufacturing, bringing stereolithography to Allied Signal Engines in 1988.  With thirty years in the industry, he is a recognized leader who has been a key contributor in every step of 3D Printing’s evolution. As Chu enters his fourth decade in additive manufacturing, he spends his time traveling the world evaluating new technologies and bringing innovative 3D printed parts to his customers and user communities.

“I have dedicated my professional career to researching and improving the impact that additive manufacturing has on design, engineering and manufacturing across all industries,” said Chu. “AMUG’s recognition of my contributions to this technology is very humbling, and I am very proud to be a part of their community.”

As one of the three founders of PADT in 1994, Chu brought his expertise to the company and built one of the most well-respected 3D Printing service providers in the industry. Chu and his manufacturing team at PADT have worked hand-in-hand with new technology providers, serving as beta testers and early adopters of FDM, SLS, PolyJet, and now DLS technology.  He also led the effort to bring PADT’s SCA (Support Cleaning Apparatus) devices to market; managing design and production for these effective and dependable accessories that effortlessly dissolve away all of the support material from 3D Printed parts.

About Phoenix Analysis and Design Technologies

Phoenix Analysis and Design Technologies, Inc. (PADT) is an engineering product and services company that focuses on helping customers who develop physical products by providing Numerical Simulation, Product Development, and 3D Printing solutions. PADT’s worldwide reputation for technical excellence and experienced staff is based on its proven record of building long-term win-win partnerships with vendors and customers. Since its establishment in 1994, companies have relied on PADT because “We Make Innovation Work.” With over 80 employees, PADT services customers from its headquarters at the Arizona State University Research Park in Tempe, Arizona, and from offices in Torrance, California, Littleton, Colorado, Albuquerque, New Mexico, Austin, Texas, and Murray, Utah, as well as through staff members located around the country. More information on PADT can be found at www.PADTINC.com.

# # #

Media Contact
Alec Robertson
TechTHiNQ on behalf of PADT
585-281-6399
alec.robertson@techthinq.com
PADT Contact
Eric Miller
PADT, Inc.
Principal & Co-Owner
480.813.4884
eric.miller@padtinc.com

The age of large format 3D printing is here, and it is going to be huge

Several recently commercialized technologies have made the dream of being able to print large, we are talking feet instead of inches, parts a reality. In fact “The age of large format 3D printing is here, and it is going to be huge.”

Exploring RAPID 2018 in Fort Worth, TX

Waking up at 3 A.M. isn’t something I like to do often. However, for this conference I was about to attend, it was worth the early rise! Caffeine is a must to get through a long day of walking around and being educated by all the different new and old manufacturers of 3D printers. If you have been around 3D printing, you know there are really two conferences that are above the rest; AMUG and RAPID. Here are some of the things that were announced that I believe are the most significant at RAPID.

Stratasys:

Stratasys didn’t disappoint this year in introducing a new carbon fiber 3D printer, material, and metal technology that will be coming in a year+. We are very familiar with the Nylon 12 Carbon Fiber reinforced material that Stratasys has. It is THE best Nylon 12 carbon fiber material on the market and there are a few factors as to why that is the case. One is that they are using longer strands of Carbon Fiber than the competitor along with 35% carbon fiber filled parts compared to 15%. Soluble support is huge for this material as well, along with 2 to 5 times faster printer speeds. Check out how One Wheel is using this printer to help with manufacturing their cool skateboard:

https://www.youtube.com/watch?v=tOojDgd7KVE

ANTERO 800 is the new material that Stratasys released recently. This material is being used in many amazing ways. Lockheed Martin/NASA/Stratasys/PADT collaborated in a very successful task to get flight approved hardware for one of the next missions to space. Below is the full story on this new and exciting ESD version of Antero 800 FDM material. Could your company also benefit from using this type of material? We would like to help!

http://www.3ders.org/articles/20180418-lockheed-martin-padt-stratasys-to-3d-print-over-100-parts-for-nasas-orion-capsule.html

Vero Magenta V and Vero Yellow V are the new Polyjet materials to help with getting more vibrant colors along with deeper red and brighter yellow. 500,000 color combinations can be achieved now with these 2 materials that have been improved upon. Absolutely beautiful parts can be made with a Stratasys J750 or J735.

Metal We have been asking (and have been asked) for metal for the longest time! When is Stratasys going to jump into the metal game? One of the main reasons why I went to RAPID this year was to see Stratasys Metal parts. They did not disappoint. As far as what density these metal parts are, the process for printing, and when a machine will be available, that is still the big unknown. One thing mentioned at the conference is that they are wanting to make metal 3D printing affordable to all with the ability to 3D print metal 80% cheaper than anything available right now. How this compares to what Desktop Metal, Mark Forged, HP, and others who proclaim to make metal parts cheaper than the Laser or Electron Beam options is yet to be known. Stratasys wants to be able to provide value to the metal market by focusing on areas that are lacking, which is Aluminum. Always good to have competition against the large companies of metal as it makes everyone get better at what they are doing. Read more about this machine and what Phil Reeves (VP of Strategic Consulting from Stratasys) has to say in an exclusive interview with TCT. Also below are a few pictures I took in the Stratasys booth of their metal parts that were on display.

www.tctmagazine.com/tct-events/3d-printing-at-rapid-tct/stratasys-metal-3d-printing/

 

 

 

 

 

 

Software was featured big time at RAPID because it unlocks the ability to 3D print amazing parts like this that was featured in the EOS booth. Lattice structures and topology optimized parts!

There were a lot of companies present at RAPID that highlighted where the industry is headed. Materials with vibrant color capabilities was one such area receiving a lot of attention. While competitors have introduced machines that are capable of printing in a wide variety of colors, they still fall short when compared to the Stratasys Polyjet offerings. Machines such as the J750 and J735 both offer a similar range of color compared to other companies on the market, but surpass them when it comes to material options, applications, and overall usability.

I enjoyed talking with all the major 3D printer manufactures at RAPID. One questions I would ask each of them is, what makes your system better than the competitors? I loved hearing the sales pitch about their machines and there was some great insight gained by asking this.At the end of the day, it all comes down to how you are wanting to use the 3D printer. At PADT we have many different 3D printers, and while we see and understand the appeal of the various different offerings on the market today, there is a reason why we continue to resell and support the brands we do. Let us know how we can help you out and any questions that you have with 3D printing.

Mission to the Moon: Stratasys Joins Forces with Lockheed Martin and PADT to Engineer Advanced 3D Printed Parts For NASA’s Orion Mission

Sometimes we get to help on some very cool projects and helping Lockheed Martin and NASA leverage Additive Manufacturing Technology from Stratasys on their Orion Mission is one of those special opportunities that we will never forget.  The right combination of material and 3D Printer allowed the team to create functional parts for the Orion vehicle as it prepares to journey to the moon and beyond.

Working with Stratasys, Lockheed Martin, and NASA has been rewarding and we are honored to have been part of this historic project.  I could go on and on, or you could read the details in the press release below.

A link to a PDF version is here.

PADT is unique in the world of 3D Printing because of our in-depth technical knowledge and experience. We don’t just print parts or sell machines, we provide world-class design, simulation, and testing services as well. That how we are able to contribute to projects like this.  If you are facing engineering challenges of any kind, and especially if you working to adopt 3D Printing technology to your engineering projects, just give us a call at 480.813.4884 or send an email to info@padtinc.com.

Press Release:

Mission to the Moon: Stratasys Joins Forces with Lockheed Martin and PADT to Engineer Advanced 3D Printed Parts For NASA’s Orion Mission

Stratasys 3D printers and materials provide extremely high levels of strength, durability and thermal properties to power missions to deep space

Variant of new Stratasys Antero™ 800NA, PEKK-based material offers electro-static dissipative (ESD) functionality for advanced mechanical, chemical, and thermal properties

Minneapolis, MN & Rehovot, Israel and TEMPE, AZ., April 17, 2018 – Stratasys Ltd. (NASDAQ: SSYS), a global leader in applied additive technology solutions, and Phoenix Analysis & Design Technologies, Inc. (PADT) jointly announced the companies are teaming with Lockheed Martin Space to deliver next-generation 3D printed parts for NASA’s Orion deep-space spacecraft. Key to the project are Stratasys advanced materials – including an ESD variant of the new Antero™ 800NA, a PEKK-based thermoplastic offering high performance mechanical, chemical, and thermal properties.

The Orion spacecraft leverages a variant of new Stratasys Antero 800NA to build an intricately-connected 3D printed docking hatch door

Orion is NASA’s spacecraft that will send astronauts to the Moon and beyond. Orion’s next test flight, dubbed Exploration Mission-1 (EM-1), will be the first integration mission with the world’s most powerful rocket, the Space Launch System, where an un-crewed Orion will fly thousands of miles beyond the Moon during an approximately three week mission.

The following flight, EM-2, will also go near the Moon, but with astronauts on-board, a first since 1972 and will enable NASA to prepare for increasingly complex missions in deep space. The mission will use more than 100 3D printed production parts on board – engineered in conjunction with Lockheed Martin, Stratasys and PADT.

The production-grade, thermoplastic 3D printed parts on NASA’s Orion vehicle are produced at the Additive Manufacturing Lab at Lockheed Martin in conjunction with PADT, which now includes the latest in Stratasys 3D printers and materials. Using advanced materials such as ULTEM 9085 and the new Antero material incorporating critical electro-static dissipative (ESD) functionality – NASA could meet key requirements for 3D printed parts to perform in the extremes of deep space. Antero is ideally suited to meet NASA’s requirements for heat and chemical resistance, along with the ability to withstand high mechanical loads.

“Working with PADT, Stratasys, and NASA has enabled us to achieve highly consistent builds that move beyond the realm of prototyping and into production,” said Brian Kaplun, Manager of Additive Manufacturing at Lockheed Martin Space. “We’re not just creating parts, we’re reshaping our production strategy to make spacecraft more affordable and faster to produce.”

Lockheed Martin is one of the first customers leveraging Stratasys’ Antero material – a PEKK-based thermoplastic with advanced mechanical, chemical and thermal properties.

The Lockheed Martin, Stratasys and PADT-engineered collaboration is differentiated by an ability to create consistency and repeatability in mass scale across the entire additive manufacturing part production process. Lockheed Martin is also one of the first customers leveraging Stratasys’ Antero, using the new thermoplastic for a critical part situated just outside of Orion’s docking hatch. The complex part consists of six individual 3D printed components locked together to form a ring on the craft’s exterior. The part is currently on display in the Lockheed Martin booth #603 at the 34th Space Symposium in Colorado Springs, CO April 16-19.

“The demands of space travel require extremely high performance materials and the most rigorous manufacturing processes in the industry. Part integrity and repeatability are essential and must pass NASA’s demanding testing and validation process,” said Scott Sevcik, Vice President of Manufacturing at Stratasys. “Based on decades of experience delivering strong and lightweight additive manufacturing solutions for leaders across the aerospace industry, Stratasys technology is ideally suited to match the high-reliability manufacturing processes required for production parts in space exploration.”

“It’s exciting to be a part of the Orion mission and Lockheed Martin’s efforts to transition additive manufacturing from prototyping to production,” said Rey Chu, Principal and Co-Owner at PADT. “Additive manufacturing technology and materials have come a long way to become a full-fledged end-use manufacturing option.”

PADT is currently joining Stratasys in their booth #537 at this week’s 34th Space Symposium. For further detail on how Stratasys is transforming aerospace and space exploration through 3D printing please visit: http://www.stratasys.com/aerospace.

Stratasys (NASDAQ: SSYS) is a global leader in applied additive technology solutions for industries including Aerospace, Automotive, Healthcare, Consumer Products and Education. For nearly 30 years, a deep and ongoing focus on customers’ business requirements has fueled purposeful innovations—1,200 granted and pending additive technology patents to date—that create new value across product lifecycle processes, from design prototypes to manufacturing tools and final production parts. The Stratasys 3D printing ecosystem of solutions and expertise—advanced materials; software with voxel level control; precise, repeatable and reliable FDM and PolyJet 3D printers; application-based expert services; on-demand parts and industry-defining partnerships—works to ensure seamless integration into each customer’s evolving workflow. Fulfilling the real-world potential of additive, Stratasys delivers breakthrough industry-specific applications that accelerate business processes, optimize value chains and drive business performance improvements for thousands of future-ready leaders. Corporate headquarters: Minneapolis, Minnesota and Rehovot, Israel. Online at: www.stratasys.com, http://blog.stratasys.com and LinkedIn.

Phoenix Analysis and Design Technologies (PADT) is an engineering product and services company that focuses on helping customers who develop physical products by providing Numerical Simulation, Product Development, and 3D printing solutions. PADT’s worldwide reputation for technical excellence and experienced staff is based on its proven record of building long-term win-win partnerships with vendors and customers. Since its establishment in 1994, companies have relied on PADT because “We Make Innovation Work”. With over 80 employees, PADT services customers from its headquarters in Tempe, Arizona, and from offices in Torrance, California, Littleton, Colorado, Albuquerque, New Mexico, Austin, Texas, and Murray, Utah. More information on PADT can be found at www.padtinc.com.

Lockheed Martin, headquartered in Bethesda, Maryland, is a global security and aerospace company that employs approximately 97,000 people worldwide and is principally engaged in the research, design, development, manufacture, integration, and sustainment of advanced technology systems, products and services.

 

 

Stratasys and PADT Media Contacts

Stratasys Corporate &
North AmericaCraig.Librett@stratasys.com+1 518 424 2497Joe.Hiemenz@stratasys.com

+1 952 906 2726

Europe, Middle East, and
AfricaJonathan Wake / Miguel Afonso, Incus Mediastratasys@incus-media.com+44 1737 215200
Greater China, Southeast Asia, ANZ, and India

Alison.Yin@stratasys.com

+ 86-21-33196051

Japan and Korea

Aya.Yoshizawa@stratasys.com

+81 3 5542 004

Mexico, Central America, Caribe and South America

Yair.Canedo@stratasys.com

+52 55 4169 4181

Brazil

Caio.Ramos@GPcom.com.br

Nando@GPcom.com.br

GP Communications

+55 (11) 3129 5158

 

For PADT

Alec Robertson
TechTHiNQ

Alec.robertson@techthinq.com

+585 281 6399

 

Eric Miller

Eric.miller@padtinc.com

+480 813 4884 x103

 

   

 

 

 

Getting to Know PADT: Stratasys 3D Printer Sales and Support

 This post is the eleventh installment in our review of all the different products and services PADT offers our customers. As we add more, they will be available here.  As always, if you have any questions don’t hesitate to reach out to info@padtinc.com or give us a call at 1-800-293-PADT.

When it comes to delivering accurate, robust, and feature-rich additive manufacturing, commonly called 3D Printing, to professional users, one brand of systems stands above all the rest: Stratasys. For over a decade PADT has been a reseller of these outstanding machines in the four-corners states of Arizona, Colorado, New Mexico, and Utah. In fact, our leadership position in the Additive Manufacturing space is built on the foundation of our sales and support history with Stratasys.

Stratasys, The World Leader in Additive Manufacturing

There is one simple reason why Stratasys is the world leader in Additive Manufacturing systems and why so many of our customers keep buying Stratasys systems: They Work.  The whole point of 3D Printing is that you can go from a computer model to a real part as quickly and easily as possible. Stratasys has created a complete set of hardware, material, and software to make that happen.  For hardware, they offer two additive manufacturing technologies: FDM and PolyJet.

FDM, or Fused Deposition Modeling, is the most common technology because it is reliable, accurate and builds strong parts.  FDM was invented by Stratasys over 25 years ago and still forms the foundation of their product line.  It is a layered deposition process that melts a variety of plastics that are then extruded through a nozzle to draw the shape of each layer. From the desktop MakerBot machines to the industry favorite FORTUS 900, there is a machine that works for every need.  Recently, we have been selling a large number of F370’s to new an existing customers.  FMD systems come in a variety of sizes, speeds, costs, and most importantly, material options.  And best of all, the majority of FDM systems come with Stratasys’ patented soluble support material that makes support removal as easy as dropping your part into a cleaning system (many of which are made by PADT).

If you need greater refinement, the ability to change material, or color, then PolyJet technology is your ideal solution.  The power of PolyJet is that it uses inkjet print heads to deposit tiny dots of liquid material on a build layr. That material is then hardened with an ultraviolet lamp. What is cool is that you can have multiple inkjet print heads and therefore deposit a mix of material within a given layer. This allows you to make parts with very hard, or very soft material in the same build. Or, to mix clear and colors in the same build.  Our customers use Polyjet printers to make everything from accurate medical models of organs to molds for plastic injection molding.  No other 3D Printing technology is as versatile as the PolyJet machines from Stratasys.

The PADT Sales Experience

Lots of people sell 3D Printers. We know because we have been doing it for over fifteen years. And as the technology has become more popular, more and more people are getting into the industry.  Our experience and technically driven sales approach is why customers keep coming to PADT when they have so many choices.  Our sales team is not about this months sales goal. They are about building, and more often than not, growing our relationship with customers new and old.  We are all about understanding what you really want to get done, and then finding the right combination of Additive Manufacturing system, accessories, and software that will make it happen.

That expertise comes from the fact that we have been running a 3D Printing service since 1994.  We know the real world of Additive Manufacturing.  No other reseller can bring our expertise and experience to your aid.

Support that Goes Above and Beyond

Once you purchase a system, your journey with PADT hits full swing. Our engineers will help you install, train your users, and then be there when you need us for maintenance and repair. Or simply to answer your questions.  We recently won a series of competitive situations where customers had a choice of who to hire to support their Stratasys systems. They chose PADT over other solutions for one simple reason: we know what we are doing and we really do care.  Our team has driven through snow storms, stayed with machines late into the night, and personally shipped replacement parts just so they could get customer’s machines back online and running as quickly as possible.

Talk to PADT about your Additive Manufacturing Needs

ULA’s Kyle Whitlow demonstrates the ECS duct that was printed using FDM

Regardless of what systems you currently have, or if you don’t have any 3D Printing capability in-house, now is the time to talk to PADT.  We have never had a better offering of solutions in terms of price, performance, and variety of capability.  We are helping universities establish labs, Aerospace companies 3D Print hardware for launch vehicles, and consumer products companies shorten their design cycle.  It may be time for you to upgrade or add a new material or technology. Or maybe you just need some accessories to get more out of the equipment you have.  Regardless of where you are in your Additive Manufacturing journey, PADT is here to help you get more out of your investment.

Exploring the Value of Multi-Print 3D Models for Medical with Stratasys & Intermountain Healthcare

PADT’s Salt Lake City office has been involved with fulfillment of medical 3d Printing of several cases where customers are exploring the value of multi-color and multi-material medical 3D models by using the Stratasys J750 or the Connex 3. One of those cases was presented at the Mayo Clinic’s Collaborative 3D Printing in Medical Practice 2018 course, which was held in Arizona this year.

An Intermountain Healthcare facility in Salt Lake City needed help with 3D printing a patient-specific anatomy, as they were looking to better their understanding of the value of 3D printing using multi-color printer beyond their existing in-house capabilities. In the picture below, Rami Shorti, PhD., a senior Biomechanical Engineering Scientist at Intermountain Healthcare, wrote:

“A patient with a horseshoe kidney and multiple large symptomatic stones, who had failed Extracorporeal Shock Wave Lithotripsy and Ureteroscopy Treatment, was used to evaluate the benefit of using different imaging modalities intraoperatively.” 

Working with us in Salt Lake City, Rami Shorti, PhD, prepared the patient-specific medical imaging segmentation, post-processing of the patient anatomy, and finally generated for us a 3D printable CAD model that we were able to print using a Stratasys Objet 260 Connex 3. Since our office is located just around the corner from the hospital, we were able to work closely with Rami to identify the colors and finish of the final part.

The Connex 3 printer was introduced in 2014 as the only printer in the world that could combine three different model materials in a single print pass. Most 3D printers can only print with one material at a time, which is one of the main reasons why this technology is preferred for medical use cases along with its added precision. In 2017, Stratasys introduced the J750, which again is an industry first, becoming the only printer in the world that can print 6 different materials at the same time.  Combinations of hard plastics and rubber materials allow for a range of shore hardness values along with the ability to mix three primary colors to print 500,000 different colors.

With a quick turnaround needed, we decided to use the Connex 3 and were amazed that we were able to print the parts in two batches. Within 48 hours of receiving the STL files from Dr. Shorti, we were able to 3D print, post-process, and deliver the parts in time for the surgeon to review the time-sensitive surgical planning guides using the mockup. To enhance the transparency of the parts, we simply applied a few coats of Rust-Oleum Clear Gloss to the 3D printed part.  Now we were able to relax and wait for it to dry.  Below is a picture of the finished products displayed at the Mayo Clinic event.

 “3D printing added a level of benefit because of its ability to showcase the stones, renal pelvis, and renal arteries and veins simultaneously through the image fusion step done in Mimics software and with the use of specific materials and contrasting colors.  In addition, its ability to be held and manipulated in space was observed to be beneficial especially for patient education.”

– Rami Shorti, PhD., senior Biomechanical Engineering Scientist, Intermountain Healthcare

PADT is excited to continue our work with Intermountain Healthcare, and grow this relationship as new opportunities arise to leverage multi-material printing.

PADT Intern Wins NASA and ASME 3D Printing Competition

We are very proud of our Additive Manufacturing intern Austin Suder who just won Future Engineers “Two for the Crew” Challenge, presented by the ASME Foundation and NASA.  The challenge asked to invent a multifunctional object that combined two items into one for 3-D printing by crew members aboard the International Space Station (ISS). As a winner he will receive a trip to Washington DC, a MakerBot 3D printer donated to the orginization of his choice, and best of all, his design will be printed on the ISS and used by the astronauts.

Austin’s design was a Carabiner Tool Clip that combined a way to easo;u secure a tool and hold the sockets and drivers that the tool needs.  After designing the part he then used simulation to iterate on the design with virtual testing, and then he 3D Printed a prototype on his home 3D Printer. Austin started this project by researching what problems the astronauts faced. He found that a big problem was that tools would drift off in the micro-gravity environment of the station.  This was annoying when they are working inside the station, and a critical problem when they are on a space walk.  He also realized that they used a separate “holder” to keep the sockets and screw driver heads that the tool needed. Using this knowledge he developed a simple to operate carabiner to secure the tether on the hand tool to the astronaut and then use that same part to hole the sockets and drivers.

But he did not stop there. He also learned what he could about the MadeInSpace 3D Printer  that is on the station, and adapted the design to make sure the printer could make easily. Austin then used simulation to make sure the design was strong and robust. Then he printed his samples on his own home printer.

Local Phoenix station ABC15 stopped by PADT yesterday to interview Austin and here is their story:

Much of Austin’s knowledge and skill comes from his involvement in his school robotics team, and he will be donating the MakerBot he won to that team.

We hare very proud of Austin’s accomplishments.  He works at PADT as an intern in the Advanced Manufacturing department focused on 3D Printing, doing CAD, running the machines, cleaning parts, and being our in-house expert on desktop 3D Printing.  He will be graduating from High School this year and attending ASU as a Mechanical Engineer.  We can not wait to see what he does next!