|Published on:||October 7th, 2019|
|With:||Eric Miller & Doug Oatis|
In this episode, your host and Co-Founder of PADT, Eric Miller is joined by PADT’s simulation support & application engineer Doug Oatis for a discussion on what is new in ANSYS 2019 R3 with regards to tools and applications for topology optimization and additive manufacturing.
If you would like to learn more about what’s new in this latest release, check out our webinar on the topic here: https://www.brighttalk.com/webcast/15747/372133?
If you have any questions, comments, or would like to suggest a topic for the next episode, shoot us an email at email@example.com we would love to hear from you!
ANSYS offers a complete simulation workflow for additive manufacturing (AM) that allows you to transition your R&D efforts for metal additive manufacturing into a successful manufacturing operation. This best-in-class solution for additive manufacturing enables simulation at every step in your AM process. It will help you optimize material configurations and machine and parts setup before you begin to print. As a result, you’ll greatly reduce — and potentially eliminate — the physical process of trial-and- error testing.
Through the use of ANSYS tools such as Additive Prep, Print, and Science, paired with topology optimization capabilities in ANSYS Mechanical Workbench, the need for physical process of trial-and-error testing has been greatly reduced.
Join PADT’s Simulation Support and Application Engineer Doug Oatis for an exploration of the ANSYS tools that help to optimize additive manufacturing, and what new capabilities are available for them when upgrading to ANSYS 2019 R3. This presentation includes updates regarding:
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As advancements in R&D continue to expand hardware innovation in almost every industry, 3D printing is playing an increasingly larger role. For a long time, companies developed prototypes via fabrication in a machine shop or outsourced to a third party contractor. This process proved to be costly and slow. With innovations like the Stratasys F123 series, industrial-grade 3D printers, prototyping is becoming simpler, more cost-efficient, and faster. PADT is a reseller and support provider for the F123 series and has seen it used to great success in its customer’s hands.
“Our customers are finding the Stratasys F123 3D printers to be a great addition to their design floors,” said Rey Chu, co-founder and principal, PADT. “They have a very minimal learning curve, and a range of material options that provides flexibility for a wide variety of parts.”
As some of the most well-rounded 3D printers in the industry, the Stratasys F123 Series have won numerous awards. It’s easy to operate and maintain these machines, regardless of the user’s level of experience, and they are proficient at every stage of prototyping, from concept to validation, to functional performance.
The printers work with a range of materials – so users can produce complex parts with flexibility and accuracy. This includes advanced features like Fast Draft mode for truly rapid prototyping and soluble support to prevent design compromise and hands-on removal – All designed to shorten product development cycles and time to market.
All of these different characteristics allow for the F123 series to provide innovative solutions for manufacturers working with a wide variety of applications. This vast array of potential use is best seen in the assortment of companies that have purchased the Stratasys F370, the largest and most robust model in the F123 line of 3D printers; boasting a 14 x 10 x 14 in. build size, additional software integration, and access to a plethora of unique materials designed to help ensure prototyping success, all at an accessible price point. Companies that best represent the diversity of this machine include:
PADT client Juggernaut is an authority in rugged product design, bringing innovation and expertise to products to survive in challenging environments. Employing the latest tools and technology, this team of designers and engineers is always looking for the best way to meet their client’s ever-evolving requirements. 3D printing is one such tool a design firm like Juggernaut relies on. Covering everything from the development of prototypes and form studies, to ergonomic test rigs and even functional models, the need for quick turnaround is relevant at nearly every stage of the design process. Having physical parts to show to clients also helps to improve communication, allowing them to better visualize key design elements.
National Renewable Energy Laboratory
The U.S. Department of Energy’s National Renewable Energy Laboratory (NREL) focuses on advancing the science and engineering of energy efficiency, sustainable transportation, and renewable power technologies, including marine energy. When it comes to developing the components of a wave energy device that produce power from relative motion induced by the dynamics of ocean waves for example, NREL’s research requires extensive validation before it is ready for commercialization. This process often includes generating sub-scale components for numerical model validation, prototypes for proof of concept, and other visual representations to provide clarity throughout the entire manufacturing process. It’s also important to accurately validate research projects at a more manageable and cost-effective scale before moving beyond the prototype stage.
Recently, NREL has ventured into building parts with more complex geometries, such as 3D printing hydrodynamically accurate models that are able to effectively represent the intricacies of various geometry and mass properties at scale.
Sierra Nevada Corporation
Sierra Nevada Corporation (SNC) is a privately held, advanced technology company providing customer-focused innovative solutions in the areas of aerospace, aviation, electronics, and systems integration. SNC’s diverse technologies are used in applications including telemedicine, navigation and guidance systems, threat detection and security, commercial aviation, scientific research, and infrastructure protection, among others. SNC decided to purchase an F370 Stratasys 3D printer to help the company’s engineering team iterate faster on new application designs. This machine was specifically attractive due to the reasonable purchase and operational costs of Stratasys printers, as well as the reduced manufacturing times it provided.
These use cases provide an example of how the Stratasys F123 series is helping to replace traditional manufacturing to save costs and provide a more efficient in-house, rapid design solution. The Stratasys F123 printers, and specifically the power and size of its flagship model, the F370, are revolutionizing design team’s workflow by providing more flexibility and accessibility than ever before.
To learn more about the Stratasys F123 Series, and find the machine that is right for you, please visit PADT’s Stratasys product page here. And to talk to PADT’s sales staff about a demo, please call 1-800-293-PADT.
In an exciting statement this week, Stratasys, world leader and pioneer of all things of 3D Printing technology announced the launch of three new products: F120 3D Printer, V650 Flex Large Scale Stereolithography Printer, and Pantone Color Validation on the J750 and J735 3D Printers.
As a certified platinum Stratasys channel partner, PADT is proud to offer these new releases to manufacturers, designers, and engineers of all disciplines in the four corners area of the United States (Arizona, Colorado, Utah, and New Mexico).
Check out the brochures listed below, and contact PADT at firstname.lastname@example.org for additional information. More on these offerings will be coming soon.
Introducing the Stratasys F120
Affordable Industrial-grade 3D printing
The newest member of the F123 platform brings the value of industrial grade 3D printing capabilities to an accessible price point.
To get professional 3D printing results, you need professional tools. But most people think they can make do with low-priced desktop printers. They quickly find out, however, that these printers don’t meet their expectations.
It doesn’t have to be a choice between great performance and price. The Stratasys F120 delivers industrial-grade 3D printing at an attractive price with consistent results that desktop printers can’t match.
Introducing the Stratasys V650 Flex
A Configurable, Open VAT, Large Scale Stereolithography Printer by Stratasys
Introducing the Stratasys V650 Flex: a production ready, open material Vat Polymerization 3D Printer with the speed, reliability, quality, and accuracy you would expect from the world leader in 3D printing.
Upgrade to the Stratasys V650 Flex 3D Stereolithography printer and you can add game-changing advances in speed, accuracy and reliability to the established capabilities of Stereolithography.
Create smooth-surfaced prototypes, master patterns, large concept models and investment casting patterns more quickly and more precisely than ever.
Introducing Pantone Color Validation for the J750 and J735 3D printers
3D printing with true color-matching capabilities is here
Say goodbye to painting prototypes and say hello to the Stratasys J750 and J735 3D Printers. As the first-ever 3D printers validated by Pantone, they accurately print nearly 2,000 Pantone colors, so you can get the match you need for brand requests or design preferences.
This partnership with Pantone sets the stage for a revolution in design and prototype processes. As the industry’s first PANTONE Validated™ 3D printers, they allow designers to build realistic prototypes faster than ever before – shrinking design-to-prototype and accelerating product time-to-market.
In the factory of the future automation is king.
Manufacturers can drastically reduce lead times, reduce labor costs, and increase overall efficiency through the use of robotics at several stages in their workflow, each performing a different function. While each function serves a unique purpose specific to the task it will execute, they all utilize an essential component known as End-of-Arm tooling (EOAT).
Traditionally, companies that produce EOAT have used extruded aluminum, or machined aluminum frames, often making them heavy and cumbersome. One manufacturer however, has found a solution to reduce weight without sacrificing strength or durability, using 3D printing.
Download the case study to learn more about additive manufacturing’s place on the factory floor, and how you can use it to eliminate the need for heavy and overly complex parts.
Create parts that are 50% lighter, and designed based on your needs, not limited by your manufacturing process.
PADT is excited to announce the agenda for our 2019 Tucson ANSYS User Conference. This single day event brings together ANSYS users, partners, and industry experts for networking, learning, and sharing of innovative ideas.
Join us after work at Brother John’s BBQ from 5:00 pm – 8:00 pm to explore the role ANSYS simulation plays right here in Tucson Arizona.
This free event will feature PADT’s Simulation Support Manager discussing ANSYS offerings in the realm of additive manufacturing, as well as talks from the founders of Tucson based companies, such as:
Food and drink will be provided.
Check out the full agenda below for more information on the presenters & their talks:
Don’t miss this unique opportunity to connect with other ANSYS users who call the city of Tucson Arizona their home. Secure your spot today.
We look forward to seeing you there!