3D Printing with Stratasys to Improve Workflow Efficiency

As advancements in R&D continue to expand hardware innovation in almost every industry, 3D printing is playing an increasingly larger role. For a long time, companies developed prototypes via fabrication in a machine shop or outsourced to a third party contractor. This process proved to be costly and slow. With innovations like the Stratasys F123 series, industrial-grade 3D printers, prototyping is becoming simpler, more cost-efficient, and faster. PADT is a reseller and support provider for the F123 series and has seen it used to great success in its customer’s hands.

“Our customers are finding the Stratasys F123 3D printers to be a great addition to their design floors,” said Rey Chu, co-founder and principal, PADT. “They have a very minimal learning curve, and a range of material options that provides flexibility for a wide variety of parts.”

As some of the most well-rounded 3D printers in the industry, the Stratasys F123 Series have won numerous awards. It’s easy to operate and maintain these machines, regardless of the user’s level of experience, and they are proficient at every stage of prototyping, from concept to validation, to functional performance.

The printers work with a range of materials – so users can produce complex parts with flexibility and accuracy. This includes advanced features like Fast Draft mode for truly rapid prototyping and soluble support to prevent design compromise and hands-on removal – All designed to shorten product development cycles and time to market.

All of these different characteristics allow for the F123 series to provide innovative solutions for manufacturers working with a wide variety of applications. This vast array of potential use is best seen in the assortment of companies that have purchased the Stratasys F370, the largest and most robust model in the F123 line of 3D printers; boasting a 14 x 10 x 14 in. build size, additional software integration, and access to a plethora of unique materials designed to help ensure prototyping success, all at an accessible price point. Companies that best represent the diversity of this machine include:

Juggernaut Design | Industrial Design Logo

Juggernaut Design

PADT client Juggernaut is an authority in rugged product design, bringing innovation and expertise to products to survive in challenging environments. Employing the latest tools and technology, this team of designers and engineers is always looking for the best way to meet their client’s ever-evolving requirements. 3D printing is one such tool a design firm like Juggernaut relies on. Covering everything from the development of prototypes and form studies, to ergonomic test rigs and even functional models, the need for quick turnaround is relevant at nearly every stage of the design process. Having physical parts to show to clients also helps to improve communication, allowing them to better visualize key design elements.

National Renewable Energy Laboratory

The U.S. Department of Energy’s National Renewable Energy Laboratory (NREL) focuses on advancing the science and engineering of energy efficiency, sustainable transportation, and renewable power technologies, including marine energy. When it comes to developing the components of a wave energy device that produce power from relative motion induced by the dynamics of ocean waves for example, NREL’s research requires extensive validation before it is ready for commercialization. This process often includes generating sub-scale components for numerical model validation, prototypes for proof of concept, and other visual representations to provide clarity throughout the entire manufacturing process. It’s also important to accurately validate research projects at a more manageable and cost-effective scale before moving beyond the prototype stage.

Recently, NREL has ventured into building parts with more complex geometries, such as 3D printing hydrodynamically accurate models that are able to effectively represent the intricacies of various geometry and mass properties at scale.

Sierra Nevada Corporation

Sierra Nevada Corporation (SNC) is a privately held, advanced technology company providing customer-focused innovative solutions in the areas of aerospace, aviation, electronics, and systems integration. SNC’s diverse technologies are used in applications including telemedicine, navigation and guidance systems, threat detection and security, commercial aviation, scientific research, and infrastructure protection, among others. SNC decided to purchase an F370 Stratasys 3D printer to help the company’s engineering team iterate faster on new application designs. This machine was specifically attractive due to the reasonable purchase and operational costs of Stratasys printers, as well as the reduced manufacturing times it provided.

These use cases provide an example of how the Stratasys F123 series is helping to replace traditional manufacturing to save costs and provide a more efficient in-house, rapid design solution. The Stratasys F123 printers, and specifically the power and size of its flagship model, the F370, are revolutionizing design team’s workflow by providing more flexibility and accessibility than ever before.

To learn more about the Stratasys F123 Series, and find the machine that is right for you, please visit PADT’s Stratasys product page here. And to talk to PADT’s sales staff about a demo, please call 1-800-293-PADT.

In praise of cut, copy, and paste

We use the clipboard on our computers and phones every day and over the years it may have saved days if not weeks of cumulative time. I felt like it was time to speak “In praise of cut, copy, and paste.”

Phoenix Business Journal: ​If the DMV can be efficient, so can your business

I still can’t believe it. I’m still kind of mad.  I went with my son to get his driver’s licence and it was a smooth and efficient process.  After I got done reeling from this change in a cornerstone of common modern struggles, I realized that “​If the DMV can be efficient, so can your business.”  We no longer have an excuse for being inefficient, if the DMV can clean up its act we have to.

The next webinar of the ANSYS Breakthrough Energy Innovation Campaign is now available!

 Register here to watch

Thermal Optimization for Energy Efficiency 

Nearly everything has an optimal operating temperature and thermal condition. Millions of dollars each year are spent generating and transporting thermal energy to achieve thermal goals. Thermal optimization not only improves the economy of transporting energy, maintaining building temperatures, manufacturing processes and products, it improves their efficiency as well. Engineers use simulation to reveal detailed pictures of thermal processes, providing a deep understanding of all aspects of thermal management.

Join our experts for this Webinar to learn how you can capture thermal processes in powerful simulations, seamlessly identify multiphysics interactions that impact performance, and quickly achieve thermal optimization using integrated design optimization tools.
Register Here – or Click Here for more information on Thermal Optimization

This webinar is presented by Richard Mitchell and Xiao Hu

Richard Mitchell is the Lead Product Marketing Manager for Structures. He joined ANSYS in 2006 working in pre-sales and support roles. Before this Richard was an ANSYS user working for a high tech company in the UK. He worked as an analyst on space and vacuum tube technologies.

 

Xiao is a principal engineer at ANSYS Inc. Xiao has spent a combined 12 years of his career at ANSYS and Fluent corporation working with customers in the modeling and simulation of powertrain related applications. Xiao spent his earlier years with Fluent working on engine CFD applications.

Keep checking back to the Energy Innovation Homepage for more updates on upcoming segments, webinars, and other additional content.

The next webinar of the ANSYS Breakthrough Energy Innovation Campaign is now available!

Turbocharge Rotating Machinery Efficiency with Simulation
 
Rotating machinery users demand increased efficiency, reliability and durability while expecting compliance with regulatory mandates to reduce emissions and noise. Simulation pinpoints solutions and guides trade-offs early in the design process before significant investments have been made. By reducing the need for expensive prototypes and test rigs, simulation delivers better performance at lower cost.
By watching this webinar you will:

● Understand the concept of a virtual prototype and how it reduces development costs while optimizing product performance.

● Identify seven essential features that must be included in a simulation in order to maximize the performance and efficiency.

● Learn how ZECO Hydropower used ANSYS simulation tools coupled with high performance computing to develop a new and optimal intake for a Kaplan turbine in half of the usual time. They were able to reduce civil engineering infrastructure costs to ensure they would be competitive in emerging markets.

● Walk through ZECO’s simulation process and results including CFD turbomachinery simulation, parallel computing, parametric modeling, and optimization tools.

Register here to watch – or Click Here for more information on Machine & Fuel Efficiency
This webinar is presented by Brad Hutchinson and Alessandro Arcidiacono.
Keep checking back to the Energy Innovation Homepage for more updates on upcoming segments, webinars, and other additional content.

Machine & Fuel Efficiency – Industry Application

As it progresses, we here at PADT would like to share some examples of companies working within the five topics that this campaign focuses on (Advanced Electrification, Machine & Fuel Efficiency, Effective Lightweighting, Thermal Optimization, and Aerodynamic Design) in order to give you a better idea as to how they can be applied within the industry.

Machine & Fuel Efficiency – Volvo States Up to 50% Fuel Efficiency Gain Possible with Prototype Electric Hybrid Loader

During its Xploration Forum in Eskilstuna, Sweden last week, Volvo Construction Equipment gave customers, the international press, government representatives and academics an exclusive look at the prototype LX1 electric hybrid machine, which can deliver up to a 50% improvement in fuel efficiency.

Want to learn more? Click Here for more information on how ANSYS simulation software can benefit companies working in the field of Machine & Fuel Efficiency.

Join PADT in exploring the impact of breakthrough energy innovation as well as how ANSYS simulation solutions can be used to help combat the challenges that this area presents. Fill out the registration form to receive additional information on each topic, along with updates regarding the release of various webinars as the campaign progresses.

ANSYS Breakthrough Energy Innovation Campaign – Machine & Fuel Efficiency

Information regarding the next topic in the Breakthrough Energy Innovation Campaign has been released, covering machine and fuel efficiency, and how ANSYS simulation software can be used to help solve a variety of issues related to this topic, as well as optimize the performance of all system components as they work together.

Additional content regarding machine and fuel efficiency can be viewed and downloaded here.

This is the second topic of a campaign that covers five main topics:

  1. Advanced Electrification 
  2. Machine & Fuel Efficiency
  3. Effective Lightweighting
  4. Thermal Optimization
  5. Aerodynamic Design

Information on each topic will be released over the course of the next few months as the webinars take place.

Sign Up Now to receive updates regarding the campaign, including additional information on each subject, registration forms to each webinar and more.

We here at PADT can not wait to share this content with you, and we hope to hear from you soon.

Machine & Fuel Efficiency – Industry Application

As it progresses, we here at PADT would like to share some examples of companies working within the five topics that this campaign focuses on (Advanced Electrification, Machine & Fuel Efficiency, Effective Lightweighting, Thermal Optimization, and Aerodynamic Design) in order to give you a better idea as to how they can be applied within the industry.

Machine & Fuel Efficiency – Infiniti unveils its Twin-Turbo VC-T Engine at the PMS 2016

Infiniti Motor Company gave a tech briefing on a new remarkable engine at the Paris Motor Show 2016. The VC-T Engine is the world’s first production-ready compression ratio machine. It will be available from

All you need to know about Infiniti's Twin Turbo V6 Engine

Want to learn more? Click Here for more information on how ANSYS simulation software can benefit companies working in the field of Machine & Fuel Efficiency.

Join PADT in exploring the impact of breakthrough energy innovation as well as how ANSYS simulation solutions can be used to help combat the challenges that this area presents. Fill out the registration form to receive additional information on each topic, along with updates regarding the release of various webinars as the campaign progresses.

ANSYS Breakthrough Energy Innovation Campaign is live!

As the worldwide demand for energy continues to grow every year, energy systems simulation is becoming an indispensable tool for improving the way energy is produced and consumed. At the same time, concerns about climate change are leading to stricter emissions regulations and calls for sustainable design in all future energy systems. Clearly, breakthroughs in energy innovation are needed to meet these formidable challenges.

Join PADT in exploring the impact of breakthrough energy innovation as well as how ANSYS simulation solutions can be used to help combat the challenges that this area presents.

This campaign covers five main topics:

  1. Advanced Electrification
  2. Machine & Fuel Efficiency
  3. Effective Lightweighting
  4. Thermal Optimization
  5. Aerodynamic Design
Information on each topic will be released over the course of the next few months as the webinars take place.
The campaign will consist of a series of webinars explaining the applications of ANSYS simulations software with regards to each topic, along with additional downloadable content.

Sign Up Now to receive updates regarding the campaign, including additional information on each subject, registration forms to each webinar and more.

More information regarding the campaign in general can be found Here.

artwork-for-bei-campaign

Phoenix Business Journal: ​For tech companies, ‘green’ is all about efficiency, stupid

pbj-phoenix-business-journal-logoEngineers see the serious problems of climate change, lost habitat, pollution, and sustainability differently. This article, “For tech companies, ‘green’ is all about efficiency, stupid” is about how tech companies need to ignore the rhetoric and noise and focus on using science to produce solutions.