Synergy in Action, or How PADT is More than the Sum of its Parts

PADT-Company-Photo-2016-01-600wPADT talks a lot about synergy as a key strength and a key element of the value we provide to our customers. Our three departments, Manufacturing, Services, and Sales, are in constant communication, always leveraging one another’s expertise to solve problems. Strong internal relationships — a consequence of being under the same roof — precipitate easy and abundant information and resource sharing. Communication, paradigm, alignment, synergy: clear as day.

But what does any of that mean?

When a PADT product development customer meets us for the first time, he or she may be shown a slide that looks like this:

synergy-f01

Strong bilateral communication among the Product Development, 3D Printing, and Analysis groups means that the project is enriched by contributions from experts across several fields, multiplying the value we add in the development process. For instance, the product will likely someday run into a sticky problem without a clear solution. PADT can attack it from multiple angles, such as design adjustment, finite element analysis (FEA) optimization, and the iterative testing of 3D printed prototypes.

Ok, but still: what does any of that mean?

A longtime customer of PADT’s product development group recently ran into an urgent problem without a clear path to a solution. Their manufacturing partner called them and said that a particular subassembly in their design will cost three times more than expected, which would raise the price of the product above the maximum the market would bear. PADT was presented with the problem: how do we reduce the subassembly cost by 66% while maintaining overall performance, and how do we confidently select a solution in under a week?

PADT’s three engineering groups jumped in to help.

The Product Development group held a brainstorming session and came out with two adjustments to bring overall cost down. First, the subassembly of three bonded unique steel parts would be replaced by a single injection molded plastic part. This change reduces component cost to within the target, but also significantly reduces the final assembly’s structural integrity.

synergy-f02
Reduction of 3 parts to 1 part

Secondly, a plastic stiffener truss was added between components to mitigate the reduction in overall stiffness. This change adds a little assembly cost, but also significantly increases the final assembly’s structural integrity, which had been weakened by the first change.

synergy-f03
Addition of Stiffening Member

The Analysis group conducted a series of FEA simulations, first to determine the increased bending under load and second to select a material to balance the conflicting requirements for stiffness, strength, and cost. After multiple simulation iterations, it was determined that Product Development had selected a permissible path forward and that a glass-filled polypropylene provides the best combination of the three parameters.

synergy-f04
Bending under load for Material Choices 1, 2, and 3

The 3D Printing group then printed the new design for qualitative “look and feel” testing and quantitative force/deflection study. The group was able to closely match the properties of the selected material from their collection of printable filaments and top-shelf industrial printers, reproducing even the fine details — subtle fillets, radii — that boost strength but are missed with lower quality printers. Through prototype tests, it was determined that Analysis selected an appropriate material and Product Development selected an appropriate design.

In the end, PADT was able to confidently select a solution to the customer’s unique cost problem in under a week. Thanks to the synergy of three groups — Product Development, Analysis, and 3D Printing — the customer was able to stay on schedule and enter the market at a relevant price.

So how can PADT help my product?

PADT’s system for delivering services is a textbook example of synergy in action, and it represents a uniquely effective solution to your company’s product problems. Whether you’re in concept design or high-volume production, PADT will tailor-make a solution that fits your budget, schedule, and technical requirements.
Give us a call at 1–800–293-PADT or email info@padtinc.com.

Phoenix Business Journal: ​So, you have an idea for a product, what next?

pbj-phoenix-business-journal-logoGetting a product from idea to the market is a lot of work. Much effort and attention is focused on figuring out the idea, but the part after that is usually portrayed as some romantic quest involving coffee, colocation spaces, and long hours.  In this article,​ “So, you have an idea for a product, what next?” we offer up some practical advice on the steps you need to take to get going.

AZ Commerce Authority and Tech Council Announce Innovation Award Finalists

Governor's Celebration of Innovation (GCOI)The  Arizona Commerce Authority and Arizona Technology Council  named the winners and finalists today for the 11th annual Governor’s Celebration of Innovation (GCOI) awards.  You can read about it at the Phoenix Business Journal

As always, a great list of finalists and winners. We were once again pleased to see a tow PADT customers in the list:

  • SynCardia Systems in Tucson is a finalist for the Innovator of the Year Award – Small Company
  • Securaplane Technologies, in Oro Valley, is a finalist for the Innovator of the Year Award – Large Business


These two outstanding companies, along with the other finalists, show the breadth and depth of technology companies in Arizona. From industry leading small business software providers to a start-up built around a better shovel, tech companies across the state are growing and making people around the world stand up and take notice. 

The educational Award winners and finalists were also great to see, showing the future of technology is also strong.  The Future Innovators of the Year are always our favorite, their projects making me feel like I really slacked in High School. 

As usual, PADT will be at this years Celebration where the awards, 3D Printed by PADT, will be handed out.  We hope to see many of you there.

Innovation Arizona Website: InnovationAZ.com

Innovation_Arizona_Website

It is here.  And it is really well done.

InnovationAZ.com

Arizona has been a place where the pioneering spirit, innovation, and good old fashioned brain power could combine to make entrepreneurial successes.  But until now, the fact that Arizona is so spread out and that Arizonans tend to be so independent meant that there has been no single place to go to learn about what is going on, what is available, and who the players in this area are.

With today’s launch of InnovationAZ.com that has changed.  After spending a some time delving through the pages I can tell you that the Arizona Commerce Authority has done a great job pulling this dynamic and changing community together in one place on the web. Sections include:

  • Programs for entrepreneurs
  • Resources for anyone involved in innovation
  • A review of the Tech Community in Arizona including who is here, what makes the state such a successful place for technology companies, and what industries thrive here.
  • A comprehensive guide to funding of all types that is available in the state

Check it out, I already learned a thing or three I did not know before I scanned the sight. While you are at it check out the sister sites:  azaerospace.com and azsolarstate.com.