PADT Triples 3D Printing Capacity with New Large Stereolithography System

By: Eric Miller
– October 25, 2017

The addition of a new UnionTech RSPro 450 further establishes PADT as the leader in Additive Manufacturing technology in the Southwestern US. With a build volume of 17.7 x 17.7 x 15.75 inches, this state of the art Stereolithography(SLA) machine will triple the company’s capacity to 3D Print with SLA technology. It not only allows the printing of larger parts, it can also create multiple smaller parts in less time.  It will join PADT’s two existing SLA machines along with the Fused Deposition Modeling (FDM), PolyJet, and Selective Laser Sintering (SLS) solutions currently producing parts daily for their customers across the country.

“When we started the company in 1994, one of our first purchases was an SLA machine.  It started our 3D Printing services business, and the technology is still heavily used today.” Said Rey Chu, a co-owner of PADT and the leader for PADT’s Advanced Manufacturing efforts.  “This new system gives us added capacity in size, speed, and material choices. We looked at a wide range of SLA systems and felt that UnionTech provided the quality and robustness we need to keep our customers happy.”

The new system was delivered the second week of October and will be calibrated and producing customer parts by the end of the month.  One of the advantages of the machine is the easy setup and strong calibration capabilities.  The team will be able to produce parts that are about 75% larger than they can currently.  The additional volume and speed will allow for three times as many parts to be printed in a given week than is possible with the current two smaller and older machines.  Initially, a new rigid ABS-like material will be used that produces very strong and precise parts with white plastic.  PADT’s existing pre- and post-processing tools will be applied to this process with little change.

The UnionTech RSPRO 450 SLA System

UnionTech systems are the most popular machines for SLA Additive Manufacturing outside of the United States. They have proven to be reliable, easy-to-use, accurate, and fast.  They are also an open system, allowing users to use any SLA compatible resin that can usually be acquired at a more affordable price than proprietary material solutions.

Stereolithography is the oldest commercial 3D Printing process. It uses photo-curable liquid resins to build parts one layer at a time.  A vat in the machine is filled with liquid material, and a plate is placed just under the surface. Then an ultraviolet laser draws on the very top layer of the liquid, and all of wherever the laser traces, the liquid turns to a solid.  The plate is lowered, a new layer of liquid is spread on top, and the laser creates a new layer. The process repeats until the part or parts are made.

The UnionTech machine is a refined and proven application of this technology that was a perfect match for PADT’s current needs.  Also, the company itself was great to work with, and the local sales and support team have been outstanding.  As the team learns the system, they are finding it to be easy to use as well as simple to maintain and calibrate.  The initial quality of parts has been outstanding.

PADT’s 3D Printing Services

PADT has been the Southwest’s leading provider of 3D Printing services since the company was started over 23 years ago.  The company has survived industry consolidation and a vastly changing landscape by focusing on providing high-quality 3D Printed parts to customers using Fused Deposition Modeling, Polyjet Printing, Selective Laser Sintering, and Stereolithography systems combined with one of the most experienced and knowledgeable teams in the Additive Manufacturing space.

Located in the ASU Research Park in Tempe, Arizona, PADT’s advanced manufacturing facility currently features ten machines dedicated to printing parts for customers.  The lab includes a full machine shop, part finishing facilities, and an advanced scanning and inspection capability.

This added capability is yet another reason why so many companies large and small count on PADT for their 3D Printing needs.

Contact us today to learn more about our 3D Printing Services or:

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