FDM printed part with surface texture added in SolidWorks 2020.

Printing 3D Texture on FDM 3D Printed Parts – it can be done!

While many examples exist of impressive texturing done on 3D printed Stratasys PolyJet printed parts (some wild examples are here), I have to admit it took me a while to learn that true texturing can also be added to Stratasys Fused Deposition Modeling (FDM) parts. This blog post will walk you through adding texture to all faces or some faces of a solid model, ready for FDM printing. You, too, may be surprised by the results.

I know that complex texturing is possible in a graphics sense with such software packages as Rhino, PhotoShop, Blender and more, but I’m going to show you what you can achieve simply by working with SolidWorks, from Rev. 2019 onwards, as an easy starting point. From there, you can follow the same basic steps but import your own texture files.

Example of Stratasys FDM part set up to print with a checkerboard surface texture. (Image courtesy PADT Inc.)
Example of Stratasys FDM part set up to print with a checkerboard surface texture. (Image courtesy PADT Inc.)

SolidWorks Texture Options

First off, let’s clarify some terms. Texture mapping has existed for years and strictly speaking creates a 2D “texture” or pattern. If I were to wrap that imagery around a 3D CAD model and print it on, say, a PolyJet multi-color 3D printer, I’d get a 3D part with a flat or perhaps curved surface decorated with a multi-color “picture” such as a map or a photo of leather. It could conform, but it’s still basically a decal.

A 3D texture instead is more properly referred to as Bump Mapping (not to be confused with …..too late….bit mapping). Bump mapping interprets the color/contrast information of a 2D image such that it renders light and shadow to give the illusion of a 3D part, while remaining in 2D. Taking this concept one step further, 3D CAD software such as SolidWorks can apply rules that convert white, black and grey shades into physical displacements, producing a kind of tessellated topology mapping. This new information can be saved as an STL file and generate a 3D printed part that has physical, tactile variations in material height across its surface. (For a detailed explanation and examples of texture versus bump-mapping, see the GrabCAD Tutorial “Adding Texture to 3D Models.”)

For FDM parts, you’ll get physical changes on the outer surface of the part that appear as your choice of say, a checkerboard, an arrangement of stars, a pebbly look or a series of waves. In the CAD software, you have a number of options for editing that bump map to produce bigger or smaller, higher or lower, finer or coarser variations of the original pattern, prior to saving the model file as an STL file.

Stepping through SolidWorks 3D Texturing

The key to making this option work in SolidWorks 3D CAD software (I’m using SolidWorks 2020), is in the Appearances tab. Here are the steps I’ve taken, highlighting the variety of choices you can make. My example is the Post-It Note holder I described in my PADT blog post about advanced infill options in GrabCAD Print.

  1. Open Post-It note CAD file, select Solid Bodies (left menu) and select Appearances (in the right toolbar).
A screenshot of a video game

Description automatically generated
  1. Expand Appearances and go all the way down to Miscellaneous, then click to open the 3D Textures folder.
A screenshot of a cell phone

Description automatically generated
  1. Scroll down to choose one of the more than 50 (currently) available patterns. Here, I’ve chosen a 5-pointed star pattern.
A screenshot of a computer

Description automatically generated
  1. I dragged and dropped that pattern onto the part body. A window opens up with several choices: the default is to apply the pattern to all faces:
A screenshot of a computer

Description automatically generated

However, you can mouse over within that pop-window to select only a single face, like this:

A screenshot of a computer

Description automatically generated
  1. When you’ve applied the pattern to either all faces or just one or two, you’ll see a new entry in the left window, Appearances, with the subheading: 5-pointed Star. Right-click on those words, and choose Edit Appearance:
A screenshot of a computer

Description automatically generated

Then the Appearances window expands as follows, opening by default to the Color/Image tab:

A screenshot of a computer

Description automatically generated

In this pane, if desired, you could even Browse to switch to a different pattern you have imported in a separate file.

  1. Click on Mapping, and you’ll see a number of “thumb wheel” sliders for resizing the pattern either via the wheel, clicking the up/down arrows, or just entering a value.

Mapping: this moves the pattern – you can see it march left or right, up or down. I used it to center the stars so there aren’t any half-stars cut off at the edge.

A screenshot of a computer

Description automatically generated

Size/Orientation: You can also try “Fit width to selection” or “Fit height to selection,” or experiment with height and width yourself, and even tilt the pattern at an angle. (If you don’t like the results, click on Reset Scale.) Here, I’ve worked with it to have two rows of five stars.

  1. Remember I said that you can also make the pattern higher or lower, like a change in elevation, so that it stands out a little or a lot. To make those choices, go to the Solid Bodies line in the Feature Manager tree, expand it, and click on the part name (mine is Champfer2).

In the fly-out window that appears, click on the third icon in the top row, “3D Texture.” This opens up an expanded window where you can refine the number of triangular facets that make up the shape of the selected texture pattern. In case you are working with more than one face and/or different patterns on each face, you would check the box under Texture Settings for each face when you want to edit it.

A screenshot of a computer

Description automatically generated

Here is where you can flip the pattern to extend outwards, or be recessed inwards, or, if you brought in a black/white 2D pattern in the first place, you can use this to convert it to a true 3D texture.

I’ll show you some variations of offset distance, refinement and element size, with exaggerated results, so you can see some of the possible effects:

A screenshot of a social media post

Description automatically generated

In this first example, the only change I made from the default was to increase the Texture Offset Distance from 0.010 to 0.200. The stars are extending out quite visibly.

Next, I changed Texture Refinement from 0% to 66.7%, and now you can see the stars more distinctly, with better defined edges:

A screenshot of a computer

Description automatically generated

Finally, I am going to change the Element size from 0.128 to 0.180in. It made the star edges only slightly sharper, though at the expense of increasing the number of facets from about 24,000 to 26,000; for large parts and highly detailed texturing, the increased file size could slow down slicing time.

  1. To make sure these textured areas print, you have to do one more special step: Convert to Mesh Body. Do this in the Feature Manager by right-clicking on the body, and selecting the second icon in the top row, “Convert to Mesh Body.” You can adjust some of these parameters, too, but I accepted the defaults.
A screenshot of a computer

Description automatically generated
  1. Lastly, Save the file in STL format, as usual.

At my company, PADT, my favorite FDM printer is our F370, so I’m going to set this up in GrabCAD Print software, to print there in ABS, at 0.005in layers:

A screenshot of a computer

Description automatically generated

You can definitely see the stars popping out on the front face; too bad you can also see two weird spikes part-way up, that are small bits of a partial row of stars. That means I should have split the face before I applied the texture, so that the upper portion was left plain. Well, next time.

Here’s the finished part, with its little spikes:

A picture containing table, sitting

Description automatically generated

And here’s another example I did when I was first trying out a checkerboard pattern; I applied the texture to all faces, so it came out a bit interesting with the checkerboard on the top and bottom, too. Again, next time, I would be more selective to split up the model.

A picture containing table, sitting, wooden, luggage

Description automatically generated

NOTE: It’s clear that texturing works much better on vertical faces than horizontal, due to the nature of the FDM layering process – just be sure to orient your parts to allow for this.

For More Information on Texturing

SolidWorks offers a number of tutorials on the texturing set-up process, such as http://help.solidworks.com/2019/english/solidworks/sldworks/c_3d_textures.htm, and Shuvom Ghose at GrabCAD gives even more details about what to expect with this process in his post https://grabcad.com/tutorials/how-to-3d-texture-your-parts-for-fdm-printing-using-solidworks-2019

There will also be a general Stratasys webinar on The Benefits of 3D Printing Physical Textures on July 29 at 9am PT.

Commercial aircraft companies are already adding a pebble texture to flight-approved cosmetic FDM parts, such as covers for brackets and switches that keep them from being bumped. If you try this out, let us know what texture you chose and send us a photo of your part.

PADT Inc. is a globally recognized provider of Numerical Simulation, Product Development and 3D Printing products and services, and is an authorized reseller of Stratasys products. For more information on Stratasys printers and materials, contact us at info@padtinc.com.

Example of full color part with mapped image, created from 3MF file format brought into GrabCAD Print and printed on a Stratasys PolyJet 3D printer. (Image courtesy GrabCAD)

3MF Printing Format Comes to GrabCAD Print

Example of full color part with mapped image, created from 3MF file format brought into GrabCAD Print and printed on a Stratasys PolyJet 3D printer. (Image courtesy GrabCAD)

Example of full color part with mapped image, created from a 3MF file-format brought into GrabCAD Print and set up to print on a Stratasys PolyJet 3D printer. (Image courtesy GrabCAD)

What is the 3MF format? How does it differ from the standard STL format? And what can you do with it, especially if your 3D printers run GrabCAD Print software from Stratasys?

For most designers, engineers and users involved in 3D printing, regardless of the 3D CAD software you use, you save (convert) your model to print as an STL format file. A lot has been written about it, including a PADT post from back in 2012 – and STL-wise, things really haven’t changed. This format approximates the native CAD solid model as a closed surface comprising small triangles of various shapes and sizes. STL has been the standard since the AM industry began, and although different CAD packages use different algorithms to create the mesh, for the most part, it’s worked pretty well.

A Sample STL File Segment

However, an STL file is simply a large text file listing the Cartesian coordinates for each vertex of the thousands of triangles, along with info on the normal direction:

Sample code from saving a CAD model in STL format.

A modest number of large triangles produces relatively small files but doesn’t do a good job of reproducing curves (think highly faceted surfaces); conversely, big files of many small triangles produce much smoother transitions but can take a long time to process in slicing software.

And, perhaps the biggest negative is that an STL file cannot include any other information: desired color, desired material, transparency, internal density gradient, internal fine structure or more.

What is 3MF?

In early 2015, Microsoft and a number of other major corporations including Autodesk, Dassault Systèmes, HP, Shapeways and SLM Group created a consortium to address these issues. They decided to overhaul a little-used file format called the 3D Modeling Format (3MF), to make it support highly detailed 3D model information and be more useful for 3D printing and related processes.

Logo 3MF Consortium

This ongoing consortium project defines 3MF as “a set of conventions for using XML to describe the appearance and structure of 3D models for the purpose of manufacturing (3D printing).”

In developer language, 3MF is a standard package or data that follows a core specification and may include some task-specific extensions.

In user terms, a 3MF file contains some or all of the following information in ASCII format:

  • Metadata about part name, creator and date
  • Information on the mesh of triangles (yes, it still creates and uses these, but does it better for a number of reasons, one of which is that it cannot create non-manifold edges (i.e., triangles that share endpoints with more than one triangle, which confuses the printer))
  • Color information (throughout the complete part body or in sub-sections)
  • Ways to define multiple materials combined as a composite
  • Texture information – what it is and where to place it
  • Ways to assign different materials to different sections of a part
  • Ways to duplicate information from one section of a part to another section, to save memory
  • Slicing instructions

Without getting into the nitty gritty, here are just two examples of XML code lines from 3MF metadata sections:

Example code of saving a solid CAD model in 3MF format.

Meaning, information about the part number and the part color rides along with the vertex coordinates! For a deep-dive into the coding schema, including a helpful glossary, see the 3MF github site; to learn how 3MF compares to STL, OBJ, AMF, STEP and other formats, check out the consortium’s About Us page.

Exporting 3MF Files

Now, how about using all of this? Where to start? Many 3D CAD software packages now let you save solid models as 3MF files (check out your “Save As” drop-down menu to verify), but again, they can vary as to what information is being saved. For example, a SolidWorks 3MF file can generate data on color and material but does not yet support transparency.

Here are all the options that you see in SolidWorks when you click the arrow next to “Save As”:

Second step in SolidWorks for saving a file in 3MF format: check off “include materials” and “include appearance.” (Image courtesy PADT)

“Save As” window in SolidWorks 2019, where step number one is to select “.3mf” format. (Image courtesy PADT)

You can select “.3mf” but don’t Save yet. First, click on the “Options” button that shows up below the Save as File Type line, opening this window:


Second step in SolidWorks for saving a file in 3MF format: check off “include materials” and “include appearance.” (Image courtesy PADT)

You need to check the boxes for “Include Materials” and “Include Appearances” to ensure that all that great information you specified in the solid model gets written to the converted file. A good, short tutorial can be found here.

Another interesting aspect of 3MF files is that they are zipped internally, and therefore smaller than STL files. Look at the difference in file size between the two formats when this ASA Omega Clip part is saved both ways:

Comparison of file size for STL versus 3MF formats.

The 3MF-saved file size is just 13% the size of the standard STL file, which may be significant for file manipulation; for files with a lot of detail such as texture information, the difference won’t be as great, but you can still expect to save 30 to 50%.

Working with 3MF files in GrabCAD Print

Okay, so CAD programs export files in 3MF format. The other half of the story addresses the question: how does a 3D printer import and use a 3MF file? Developers of 3D printing systems follow these same consortium specifications to define how their software will set up a 3MF file to print. Some slicers and equipment already act upon some of the expanded build information, while others may accept the file but still treat it the same as an STL (no additional functions enabled so it ignores the extra data). What matters is whether the system is itself capable of printing with multiple materials or depositing material in a way that adds color, texture, transparency or a variation in internal geometry.

GrabCAD Print (GCP), the cloud-connected 3D Printer interface for today’s Stratasys printers – both FDM and PolyJet – has always supported STL and native CAD file import. However, in GCP v.1.40, released in March 2020, GrabCAD has added support for 3MF files. For files created by SolidWorks software, this adds the ability to specify face colors, body colors and textures and send all that data in one file to a PolyJet multi-material, multi-color 3D printer. (Stratasys FDM printers accept 3MF geometry and assembly structure information.)

For a great tutorial about setting up SolidWorks models with applied appearances and sending their 3MF files to GrabCAD Print, check out these step-by-step directions from Shuvom Ghose.

Example of setting up a textured part in SolidWorks, then saving the file in 3MF format and importing it into GrabCAD Print, for printing on a full-color Stratasys PolyJet printer. (Image courtesy GrabCAD)

Example of setting up a textured part in SolidWorks, then saving the file in 3MF format and importing it into GrabCAD Print, for printing on a full-color Stratasys PolyJet printer. (Image courtesy GrabCAD)

At PADT, we’re starting to learn the nuances of working with 3MF files and will be sharing more examples soon. In the meantime, we suggest you download your own free copy of GrabCAD Print to check out the new capabilities, then email or call us to learn more.

PADT Inc. is a globally recognized provider of Numerical Simulation, Product Development and 3D Printing products and services. For more information on Stratasys printers and materials, contact us at info@padtinc.com.

Varied Infill Options for CAD models brought into GrabCAD Print software for 3D Printing. (Image courtesy PADT)

GrabCAD Print Software, Part Two: Simplify Set-ups, Save Time, and Do Cool Stuff You Hadn’t Even Considered

(Edited 3 August 2020 to reflect GrabCAD Print V1.44)

You haven’t really lived in the world of 3D printing until you’ve had a part fail spectacularly due to open faces, self-intersecting faces or inverted normals. Your part ends up looking more like modern art than technical part. Or perhaps the design you have in mind has great geometry but you wish that some parts could have regions that are dense and strong while other regions would work with minimal infill.

In Part One of this blog post about GrabCAD Print software, we covered the basics of setting up and printing a part; now we’ll look at several of the advanced features that save you set-up time and result in better parts.

Behind the Scenes Repairs

Stratasys GrabCAD Print software, available as a free download, is crafted for users setting up solid models for 3D printing on Stratasys FDM and PolyJet printers. Once you’ve started using it, you’ll find one of its many useful advanced features is the automated STL file-repair option.

Imported STL file, with GrabCAD Print ready to automatically repair errors. PADT image.

Most people still create solid models in CAD software then convert the file to the industry-standard STL format before opening it in a given 3D printer’s own set-up software. Every CAD package works a little differently to generate an STL file, and once in a while the geometry just doesn’t get perfectly meshed. Triangles may overlap, triangles may end up very long and very skinny, or the vector that signals “point in” or “point out” can get reversed.

Traditionally, the 3D printer set-up program reacts to these situations by doing one of two things: it prints exactly what you tell it to print (producing weird holes and shifted layers) or it simply refuses to print at all. Both situations are due to tiny errors in the conversion of a solid CAD model to a tessellated surface.

GrabCAD Print, however, gives your file a once-over and immediately flags sections of the model in need of repair. You can see a color-coded representation of all the problem areas, choose to view just some or all, and then click on Automatic Repair. No hand-editing, no counting layers and identifying sections where the problems reside – just a click of the virtual button and all the problem regions are identified, repaired and ready for the next processing steps.

CAD vs. STL: Do So Much More with CAD

GrabCAD Print also uniquely allows users to bring in their models in the original CAD file-format (from SolidWorks, Autodesk, PTC, Siemens, etc.) or neutral formats, with no need to first convert it to STL. For FDM users, this means GrabCAD recognizes actual CAD bodies, faces, and features, letting you make build-modifications directly in the print set-up stage that previously would have required layer-by-layer slice editing, or couldn’t have been done at all.

For example, with a little planning ahead, you can bring in a multi-body CAD model (i.e., an assembly), assemble and group the parts, then direct GrabCAD to apply different parameters to each body. This way you can reinforce some areas at full density then change the infill pattern, layout, and density in other regions where full strength is unnecessary.

Here’s an example of a SolidWorks model intended for printing with a solid lower base but lighter weight (saving material) in the upper sections. It’s a holder for Post-It® notes, comprising three individual parts – lower base, upper base and upper slot – combined and saved as an assembly.

Sample multi-body part ready to bring into GrabCAD Advanced FDM. Image PADT.

Sample multi-body part ready to bring into GrabCAD Advanced FDM. Image PADT.

Here was my workflow:

1 – I brought the SolidWorks assembly into GrabCAD, assembled and grouped all the bodies, selected an F370 Stratasys FDM printer, chose Print Settings of acrylonitrile butadiene styrene (ABS) and 0.010 inches layer height, and oriented the part.

2 -To ensure strength in the lower base, I selected just that section (you can do this either in the model tree or on the part itself) and opened the Model Settings menu at the right. Under Body, I chose Solid Infill.

3 – Next I selected the upper base, chose Hexagram, and changed the Infill Density to 60%.

4 – Lastly, I selected the upper slot section, chose Sparse, and changed the Infill Density to 35%.

5 – With all three sections defined, I clicked on Slice Preview, sliced the model and used the slider bar on the left to step through each section’s toolpath. For the screenshots, I turned off showing Support Material; the yellow bits indicate where seams start (another parameter that can be edited).

Here is each section highlighted, with screenshots of the parameter choices and how the part infill looks when sliced:

Upper base set up in GrabCAD to print as Hexagram pattern, 60% infill; sliced toolpath shown at right. Image PADT.
Upper slot section set up in GrabCAD to print as Sparse pattern, 35% infill; sliced toolpath shown at right. Image PADT.

So that you can really see the differences, I printed the part four times, stopping as the infill got partway through each section, then letting the final part print to completion. Here are the three partial sections, plus my final part:

Lower base (solid), upper base (hexagram) and first part of upper slot (sparse), done as partial prints. Image PADT.
Completed note-holder set up in GrabCAD Print, Advanced FDM mode, weighted toward the bottom but light-weighted internally. Image PADT.
Completed note-holder set up in GrabCAD Print using advanced infill features, weighted toward the bottom but light-weighted internally. Image PADT.

Automated Hole Sizing Simplifies Adding Inserts

But like the old advertisements say, “But wait – there’s more!” Do you use heat-set inserts a lot to create secure connections between 3D printed parts and metal hardware? Planning ahead for the right hole size, especially if you have different design groups involved and fasteners may not yet be decided, this is the feature for you.

Sample part set up for easy insert additions, using Advanced FDM in GrabCAD Print. Image PADT.

Sample part set up for easy insert additions, using advanced, automated hole-resizing features in GrabCAD Print. Image PADT.

In your CAD part model, draw a hole that is centered where you know the insert will go, give it a nominal diameter and use Cut/Extrude so that the hole is at least the depth of your longest candidate insert. Save the file in regular CAD format, not STL. Next bring your part into GrabCAD Print and go to Model Settings in the right-hand menu.

This time, click on Face (not Body) and Select the inner cylindrical wall of your hole. Several options will become active, including Apply Insert. When you check that box, a new drop-down will appear, giving you the choice of adding a heat-set insert, a helicoil insert or creating a custom size. Below that you select either Inch or Metric, and for either, the appropriate list of standard insert sizes appears.

Automatic hole-resizing in GrabCAD Print, for a specific, standard heat-set insert. Image PADT.

Choose the insert you want, click Update in the upper middle of the GrabCAD screen, and you’ll see the hole-size immediately changed (larger or smaller as needed). The new diameter will match the required oversized dimensions for the correct (melted into place) part-fit. You can even do this in a sidewall! (For tips on putting inserts into FDM parts, particularly with a soldering iron, see Adding Inserts to 3D Printed Parts: Hardware Tips.)

Note that this way, you can print the overall part with a sparse infill, yet reinforce the area around the insert to create just the right mass to make a solid connection. The Sliced view will show the extra contours added around each hole.

Sliced view showing insert holes with reinforced walls, done in GrabCAD Print. Image PADT.
Manufacturing notes automatically created in GrabCAD Print when insert holes are resized. Image PADT.

To document the selected choices for whoever will be doing the insert assembly, GrabCAD also generates a numbered, manufacturing-footnote that lists each insert’s size; this information can be exported as a PDF file that includes a separate close-up image of each insert’s location.

GrabCAD Print keeps adding very useful functions. Download it for free and try it out with template versions of the various Stratasys 3D printers, then email or call us to learn more.

PADT Inc. is a globally recognized provider of Numerical Simulation, Product Development and 3D Printing products and services. For more information on Stratasys printers and materials, contact us at info@padtinc.com.

GrabCAD Print Software: Part One, an Introduction

Where are you on your New Year’s resolutions? They often include words such as “simplify,” “organize” and “streamline.” They can be timely reminders to rethink how you do things in both your personal and professional lives, so why not rethink the software you use in 3D Printing?

Preparing a CAD solid model or an STL file to print on a 3D printer requires using set-up software that is typically unique to each printer’s manufacturer. For Flashforge equipment, you use FlashPrint, for Makerbot systems you use MakerBot Print, for Formlabs printers you use PreForm, and so on.

GrabCAD Print software for setting up STL or CAD files to print on Stratasys 3D printers (main screen).
GrabCAD Print software for setting up STL or CAD files to print on Stratasys 3D printers (main screen). Image courtesy PADT.

For printers from industrial 3D printing company Stratasys, the go-to software is GrabCAD Print (along with GrabCAD Print Mobile), developed for setting up both fused deposition modeling (FDM) and PolyJet technologies in new and efficient ways. Often just called GrabCAD, this versatile software package lets you organize and control prints assigned to one of more than 30 printer models, so the steps you learn for one printer transfer directly over to working with other models.

If you’ve previously used Stratasys Catalyst (on Dimension and uPrint printers), you’ll find similarities with GrabCAD, as well as some enhanced functionality. If you’re accustomed to the fine details of Stratasys Insight, you’ll see that GrabCAD provides similar capabilities in a streamlined interface, plus powerful new features made possible only by the direct import of native CAD files.  Additionally, you can access Insight within GrabCAD, combining the best of both traditional and next-generation possibilities.

Simple by Default, Powerful by Choice

GrabCAD lets users select simplified default settings throughout, with more sophisticated options available at every turn. Here are the general steps for print-file preparation, done on your desktop, laptop or mobile device:

1 – Add Models: Click-and-drag files or open them from File Explorer. All standard CAD formats are supported, including SolidWorks, Autodesk, Siemens and PTC, as well as STL. You can also bring in assemblies of parts and multi-body models, choosing whether to print them assembled or not. (Later we’ll also talk about what you can do with a CAD file that you can’t do with an STL.)

2 – Select Printer: Choose from a drop-down menu to find whatever printer(s) is networked to your computer. You can also experiment using templates for printers you don’t yet own, in order to compare build volumes and print times.

3 – Orient/Rotate/Scale Model: Icons along the right panel guide you through placing your model or models on the build platform, letting you rotate them around each axis, choose a face to orient as desired, and scale the part up or down. You can also right-click to copy and paste multiple models, then edit each one separately, move them around, and delete them as desired.

4 – Tray Settings: This icon leads to the menu with choices such as available materials, slice height options, build style (normal or draft), and more; always targeted to the selected printer. These choices apply to all the parts on the tray or build sheet.

5 – Model Settings: Here’s where you choose infill style, infill density (via slider bar), infill angle, and body thickness (also known as shell thickness) per part. Each part can have different choices.

6 – Support Settings: These all have defaults, so you don’t even have to consider them if you don’t have special needs (but it’s where, for example, you would change the self-supporting angle).

7 – Show Slice Preview: Clicking this icon slices the model and gives you the choice to view layers/tool paths individually, watch a video animation, or even set a Z-height pause if you plan on changing filament color or adding embedded hardware.

8 – Print: You’re ready to hit the Print button, sending the prepared file to the printer’s queue.

Scheduling Your Print, and Tracking Print Progress

A clock-like icon on the left-side GrabCAD panel (the second one down, or third if you’ve activated Advanced FDM features) switches the view to the Scheduler. In this mode, you can see a day/time tracking bar for every printer on the network. All prints are queued in the order sent, and the visuals make it easy to see when one will finish and another start (assuming human intervention for machine set-up and part removal, of course).

Scheduling panel in GrabCAD Print, showing status of files printing on multiple 3D printers.
Scheduling panel in GrabCAD Print, showing status of files printing on multiple 3D printers. Image courtesy PADT.

If you click on the bar representing a part being built, a new panel slides in from the right with detailed information about material type, support type, start time, expected finish time and total material used (cubic inches or grams). For printers with an on-board camera, you can even get an updated snapshot of the part as it’s building in the chamber.

Below the Scheduler icon is the History button. This is a great tool for creating weekly, monthly or yearly reports of printer run-time and material consumption, again for each printer on the network. Within a given build, you’ll even see the files names of the individual parts within that job.

Separately, if you’re not operating the software offline (an option that some companies require), you can enable GrabCAD Print Reports. This function generates detailed graphs and summaries covering printer utilization and overall material use across multiple printers and time periods – very powerful information for groups that need to track efficiencies and expenditures.

And That’s Just the Beginning

Once you decide to experiment with these settings, you begin to see the power of GrabCAD Print for FDM systems. We haven’t even touched on the automated repairs for STL files, PolyJet’s possibilities for colors, transparency and blended materials, or the options for setting up a CAD model so that sub-sections print with different properties.

For example, you’ll see how planning ahead allows you to bring in a multi-body CAD model and have GrabCAD identify and reinforce some areas at full density, while changing the infill pattern, layout, and density in other regions. GrabCAD recognizes actual CAD bodies and faces, letting you make build-modifications that previously would have required layer-by-layer slice editing, or couldn’t have been done at all.

Stay tuned for our next blog post, GrabCAD Print Software, Part Two: Simplify Set-ups, Save Time, and Do Cool Stuff You Hadn’t Even Considered, and reach out to us to learn more about downloading and using GrabCAD Print.

PADT Inc. is a globally recognized provider of Numerical Simulation, Product Development and 3D Printing products and services. For more information on Stratasys printers and materials, contact us at info@padtinc.com.