Magnetic Gear Optimization with Ansys Maxwell and Ansys OptiSLang

PADT’s Kang Li shows how Ansys Maxwell can be driven by Ansys OptiSLang to optimize the design of a magnetic gear. This is a great example of connecting an Ansys solver to OptiSLang.

Simulating Electrical Windings: Solid or Stranded?

In Ansys Maxwell, windings can be added in Eddy Current and Transient Solvers. There are two types of conductors when assigning the windings: Solid and Stranded. What is the difference?

The Solid type considers the conductor as a solid part and therefore, the eddy current and AC effects will be taken into consideration. While the Stranded type assumes the conductor consists of infinite strands of tiny conductors and therefore, there is no eddy current inside the conductor.

Now if there is no time-varying current or magnetic field in the model, will it be the same using Solid or Stranded? The answer is NO. Figure 1 shows a simple geometry of one-turn copper conductor. The cross-section is 1 mm by 1 mm and length of each edge is 100 mm. Assume the winding type is External and the circuit is shown below in Figure 2. The winding is connected to an external resistance (0.003 ohm) and the DC voltage source is 1 V.

Fig. 1 – Geometry of the conductor
Fig. 2 – Winding external circuit.

The question will be: what is the current in the winding? Based on the physical geometry of the conductor, the conductor resistance can be calculated by R=ρ L/A, where L is the length of the conductor, A is the cross-sectional area and ρ is the resistivity of the copper material. The calculated conductor resistance is about 0.006872 ohm. The winding current will be different based on conductor type.

  • Solid type

When the conductor is selected as Solid in ANSYS Maxwell, the winding resistance will be included while calculating the current. Therefore, the winding current will be:

Note: if the winding resistance is changing, the winding current will also change.

And the winding loss will be:

The winding loss calculated by Ansys Maxwell is 70.57 W which is identical to the result above.

  • Stranded type

When the conductor is selected as Stranded in Ansys Maxwell, the winding resistance will NOT be included while calculating the current. Therefore, the winding current will be:

Note: the winding current is a constant no matter the winding resistance changes or not.

And the winding loss will be:

The winding loss calculated by Ansys Maxwell is 763.55 W which is identical to the result above.

Conclusion

  1. The Solid type is needed if the AC effect is of interest.
  2. For Voltage winding type, the DC winding current and DC winding loss will be different for Solid and Stranded types. If the load resistance is much larger/smaller than the winding resistance, this difference can be neglected.
  3. If the user is using the Voltage source and doing the EM-Thermal coupling simulation, it requires more attention as the temperature rise will increase the winding resistance and therefore, decrease the winding current (as the voltage is fixed). In this case, users can either choose Solid or add an additional scaling factor in the material property to compensate for the current difference.

If you would like more information related to this topic or have any questions, please reach out to us at info@padtinc.com.

General Interface & Performance Updates in Ansys 2021 R1 – Webinar

Ansys 2021 R1 delivers significant improvements in simulation technology together with nearly unlimited computing power to help engineers across all industries reimagine product design and achieve product development goals that were previously thought to be impossible.

Ansys Mechanical delivers features to enable faster simulations, easier workflows, journaling, scripting and product integrations that offer more solver capabilities. Within this new release, interface and performance capabilities have been enhanced to offer greater ease of use and overall efficiency in nearly every circumstance. 

Join PADT’s Simulation Support Manager and Ansys expert Ted Harris, for an overview of what updates in this release best energize this tool, such as enhancements made to:

• Solution History

• Fluid Network Creation

• Circuits

• GPU & Solvers

• And much more

Register Here

If this is your first time registering for one of our Bright Talk webinars, simply click the link and fill out the attached form. We promise that the information you provide will only be shared with those promoting the event (PADT).

You will only have to do this once! For all future webinars, you can simply click the link, add the reminder to your calendar and you’re good to go!

All Things Ansys 076: MAPDL – Elements, Contact & Solver Updates in Ansys 2020 R2

 

Published on: November 16th, 2020
With: Eric Miller & Ted Harris
Description:  

In this episode your host and Co-Founder of PADT, Eric Miller is joined by PADT’s Simulation Support Manager Ted Harris for a discussion on what’s new in the Ansys Mechanical APDL 2020 R2 release.

If you would like to learn more about this update, you can view Ted’s webinar on the topic here:

https://www.brighttalk.com/webcast/15747/452033

If you have any questions, comments, or would like to suggest a topic for the next episode, shoot us an email at podcast@padtinc.com we would love to hear from you!

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MAPDL – Elements, Contact & Solver Updates in Ansys 2020 R2 – Webinar

The Ansys finite element solvers enable a breadth and depth of capabilities unmatched by anyone in the world of computer-aided simulation. Thermal, Structural, Acoustic, Piezoelectric, Electrostatic and Circuit Coupled Electromagnetics are just an example of what can be simulated. Regardless of the type of simulation, each model is represented by a powerful scripting language, the Ansys Parametric Design Language (APDL).

APDL is the foundation for all sophisticated features, many of which are not exposed in the Workbench Mechanical user interface. It also offers many conveniences such as parameterization, macros, branching and looping, and complex math operations. All these benefits are accessible within the Ansys Mechanical APDL user interface.

Join PADT’s Simulation Support Manager, Ted Harris for a look at what’s new for MAPDL in Ansys 2020 R2, regarding:

  • Contact Modeling & Robustness
  • Elements
  • Post Processing
  • Solver Components
  • And Much More

Register Here

If this is your first time registering for one of our Bright Talk webinars, simply click the link and fill out the attached form. We promise that the information you provide will only be shared with those promoting the event (PADT).

You will only have to do this once! For all future webinars, you can simply click the link, add the reminder to your calendar and you’re good to go!

MAPDL – Elements, Contact & Solver Updates in Ansys 2020 R1 – Webinar

The ANSYS finite element solvers enable a breadth and depth of capabilities unmatched by anyone in the world of computer-aided simulation. Thermal, Structural, Acoustic, Piezoelectric, Electrostatic and Circuit Coupled Electromagnetics are just an example of what can be simulated. Regardless of the type of simulation, each model is represented by a powerful scripting language, the ANSYS Parametric Design Language (APDL).

APDL is the foundation for all sophisticated features, many of which are not exposed in the Workbench Mechanical user interface. It also offers many conveniences such as parameterization, macros, branching and looping, and complex math operations. All these benefits are accessible within the ANSYS Mechanical APDL user interface.

Join PADT’s Principle & Co-Owner Eric Miller for a look at what’s new for MAPDL in ANSYS 2020 R1, regarding:

  • Linear Dynamics
  • Elements
  • Contacts
  • Post Processing
  • Solver Components
  • And Much More

Register Here

If this is your first time registering for one of our Bright Talk webinars, simply click the link and fill out the attached form. We promise that the information you provide will only be shared with those promoting the event (PADT).

You will only have to do this once! For all future webinars, you can simply click the link, add the reminder to your calendar and you’re good to go!

All Things ANSYS 047: Mechanical Solver, Element, & Contact Enhancements in ANSYS 2019 R3

 

Published on: September 24th, 2019
With: Eric Miller, Joe Woodward, Doug Oatis, & Ted Harris
Description:  

In this episode, your host and Co-Founder of PADT, Eric Miller is joined by PADT’s simulation support manager Ted Harris, specialist mechanical engineer Joe Woodward, and simulation support & application engineer Doug Oatis for a discussion on what is new in ANSYS 2019 R3 with regards to the mechanical solver, element, and contact enhancements.

If you would like to learn more about what’s new in this latest mechanical release, check out our webinar on the topic here: https://www.brighttalk.com/webcast/15747/371263

If you have any questions, comments, or would like to suggest a topic for the next episode, shoot us an email at podcast@padtinc.com we would love to hear from you!

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Mechanical Solver, Element, & Contact Enhancements in ANSYS 2019 R3 – Webinar

ANSYS 2019 R3 brings a whole host of improvements to various mechanical features, designed to enhance overall optimization and ease of use. Key updates such as those made in regards to the mechanical solver, MAPDL elements, and contact modeling capabilities help make this release essential for performing effective analyses, and deriving valuable results from said analyses. 

For example, being able to simulate contact correctly means that engineers can simulate the change in load paths when parts deform and confidently predict how assemblies will behave in the real world.

Join PADT’s Simulation Support Manager Ted Harris, for a look at the latest mechanical solver, element, and contact updates available in ANSYS 2019 R3. This presentation includes enhancements made for:

Improved scaling for various solvers

Surface stress evaluation for axisymmetric solid elements

Piezoelectric analyses

Nonlinear radial gap elements

And much more

Register Here

If this is your first time registering for one of our Bright Talk webinars, simply click the link and fill out the attached form. We promise that the information you provide will only be shared with those promoting the event (PADT).

You will only have to do this once! For all future webinars, you can simply click the link, add the reminder to your calendar and you’re good to go!