Press Release: NASA Awards PADT and Penn State University a $375,000 Phase III STTR Research Grant

When we applied for a NASA Small Business Technology Transfer (STTR) grant with Arizona State University in 2018 we had high hopes around that the idea of developing simulation and manufacturing techniques that would allow engineers to mimic structures found in Nature. Today’s win of a rare Phase III grant from NASA exceeded those hopes and further showed the space agencies’ interest in the research that PADT, ASU, and now Penn State are engaged in.

Inspired by the research of former PADT engineer and now ASU professor, Dr. Dhruv Bhate, the idea was to take a look at how nature uses repeating structures and responses to loads to optimize structures and to use 3D Printing as a way to create the derived shapes, growing geometry just as nature does. That Phase I was received well and led to a Phase II grant in 2019 to dig specifically into lattice structures. In addition to that work was the development of a topological optimization tool that could look at multiple types of loads and create aperiodic lattice topologies.

Researchers at NASA like those results enough to then grant PADT a Phase III project to further the development of the optimization tool and to connect it to a fluid-thermal optimization tool developed at Penn State under a separate NASA project. The study is called “Thermo-Fluid and Structural Design Optimization for Thermal Management” and it will look at creating structures that are strong, light weight, and have the thermal performance required for difficult launch and space-based missions.

You can read more in the press release below or here: PDF | HTML.

We are exceptionally proud of all three phases of this project because they show:

  1. PADT’s ability to work with academia for R&D that results in useful tools
  2. Our deep and broad understanding of simulation across physics
  3. How our unique expertise in Additive Manufacturing can be combined with our simulation knowledge to turn theory into practical hardware.

If you have needs in any of these areas or are just looking for a strong R&D partner that can help make your innovation work, reach out to PADT.


Press Release

NASA Awards PADT and Penn State University a $375,000 Phase III STTR Research Grant

The Grant is a Continuation of PADT’s Topology Optimization Research, Which Will Fund “Thermo-Fluid and Structural Design Optimization for Thermal Management”

TEMPE, Ariz., September xx, 2021 ─ In a move that acknowledges its excellence and expertise in R&D for numerical simulation and 3D printing, PADT today announced NASA has awarded a $375,000 Phase III Small Business Technology Transfer (STTR) grant for PADT to collaborate with Penn State University. The partners will expand research into thermo-fluid and structural design optimization to provide engineers who design next generation launch and space crafts with better ways to design more robust and efficient structures that experience loading fluids, forces, vibration, and temperatures.

The Phase III STTR grant is a continuation of the original $127,000 Phase I and $755,000 Phase II grants awarded to PADT and ASU’s Ira A. Fulton Schools of Engineering in August 2018 and December 2019 respectively. This is PADT’s 17th STTR/SBIR grant since the company was founded in 1994.

“Furthering our research in simulation and 3D printing for topology optimization and thermal management is critical to the future of aerospace development,” said Alex Grishin, Ph.D., consulting engineer, PADT. “This Phase III award underscores how valuable NASA found the work we did earlier with ASU and signals their desire to have PADT work with other universities to transform it into a tool that engineers can use to design better launch and space-based structures.”

The objective of the joint effort between PADT and Penn State University is to successfully demonstrate the integration of 3D data output from Penn State Mechanical Engineering Experimental and Computational Convection Laboratory’s (ExCCL) thermo-fluid optimization code, developed under a NASA Aeronautics Fellowship grant, into PADT’s topology optimization tool. The latter was developed by PADT under the STTR Phase II contract.

In Phase II, PADT partnered with Arizona State University (ASU) to develop and test a novel shape optimization tool that used a unique methodology for topological optimization, taking both the thermal and stress response of a part into account. 3D printing was also used to create the geometry produced by the optimization approach. Phase III will connect PADT’s tool to Penn State’s tool, which uses genetic algorithms to better handle the optimization found in thermo-fluid problems.

“Taking our tool and connecting it with the optimization capability that Penn State developed has the potential to benefit aerospace design engineers worldwide,” said Tyler Shaw, PhD, PADT’s VP of Engineering and the leader of the group responsible for this work. “This project will take the joint research one step closer to delivering on an optimization approach that, just as in nature, takes into account all loads, regardless of physics.”

The ultimate goal of the project is to continue research with internal and government funding to create a commercial product that engineers can use as an alternate way to optimize the shape of structures that see loading from multiple physics.

To learn more about PADT and its advanced capabilities, please visit www.padtinc.com.

About Phoenix Analysis and Design Technologies

Phoenix Analysis and Design Technologies, Inc. (PADT) is an engineering product and services company that focuses on helping customers who develop physical products by providing Numerical Simulation, Product Development, and 3D Printing solutions. PADT’s worldwide reputation for technical excellence and experienced staff is based on its proven record of building long-term win-win partnerships with vendors and customers. Since its establishment in 1994, companies have relied on PADT because “We Make Innovation Work.” With over 80 employees, PADT services customers from its headquarters at the Arizona State University Research Park in Tempe, Arizona, and from offices in Torrance, California, Littleton, Colorado, Albuquerque, New Mexico, Austin, Texas, and Murray, Utah, as well as through staff members located around the country. More information on PADT can be found at www.PADTINC.com.

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Press Release: NASA Awards a $127,000 STTR Research Grant to PADT and ASU for Advanced Research in 3D Printing

For as long as PADT has been involved in Additive Manufacturing, we have been interested in how the process of building geometry one layer at a time could be used to more closely represent how nature creates objects.  Nature is able to create strong, lightweight, and flexible structures that can not be created using traditional ways of manufacturing like machining, molding, or forming.  3D Printing gives engineers and researchers the ability to explore the same shapes that nature creates.

As you can imagine, strong and light structures are very beneficial for objects that need to be launched into space.  That is why NASA just awarded PADT and Arizona State University, a Phase 1 STTR grant to explore how to make just this type of geometry.  We are excited to work with ASU to define what the possibilities are in this first phase and then apply for a Phase 2 grant to bring real-world applications of this technology to industry.

This is PADT’s 14th SBIR/STTR and our second joint project with Dr. Dhruv Bhate at ASU.  Many of you may remember the research and process improvements that Dhruv worked on when he was a PADT employee.  We look forward to sharing our results with the Additive Manufacturing community and moving this exciting application for the technology forward.

Please find the official press release on this new partnership below and here in PDF and HTML

If you have any questions about high-performance computing for simulation, either with local hardware or compute resources in the cloud, reach out to info@padtinc.com or call 480.813.4884.

Press Release:

NASA Awards a $127,000 STTR Research Grant to PADT and ASU
for Advanced Research in 3D Printing

The Grant Represents the Strength of 3D Printing in Arizona Exemplified by the Strong Cooperation Between Industry and Academia

TEMPE, Ariz., August 14, 2018 ─ To further advance their longstanding cooperation, PADT and Arizona State University (ASU) were awarded a $127,000 Small Business Technology Transfer (STTR) Phase I grant from NASA. The purpose of the grant is to accelerate biomimicry research, the study of 3D printing objects that resemble strong and light structures found in nature such as honeycombs or bamboo. The research is critically important to major sectors in Arizona such as aerospace because it enables strong and incredibly light parts for use in the development of air and space crafts.

“We’re honored to continue advanced research on biomimicry with our good friends and partners at ASU,” said Rey Chu, principal and co-founder, PADT. “With our combined expertise in 3D printing and computer modeling, we feel that our research will provide a breakthrough in the way that we design objects for NASA, and our broad range of product manufacturing clients.”

PADT recently partnered with Lockheed Martin and Stratasys to help NASA develop more than 100 3D printed parts for its manned-spaceflight to Mars, the Orion Mission. This grant is another example of how PADT is supporting NASA efforts to use 3D printing in spacecraft development. Specific NASA applications of the research include the design and manufacturing of high-performance materials for use in heat exchanges, lightweight structures and space debris resistant skins. If the first phase is successful, the partners will be eligible for a second, larger grant from NASA.

“New technologies in imaging and manufacturing, including 3D printing, are opening possibilities for mimicking biological structures in a way that has been unprecedented in human history,” said Dhruv Bhate, associate professor, Arizona State University. “Our ability to build resilient structures while significantly reducing the weight will benefit product designers and manufacturers who leverage the technology.”

“PADT has been an excellent partner to ASU and its students as we explore the innovative nature of 3D printing,” said Ann McKenna, school director and professor, Ira A. Fulton Schools of Engineering, Arizona State University. “Between the STTR grant and partnering to open our state-of-the-art Additive Manufacturing Center, we’re proud of what we have been able to accomplish in this community together.”

This grant is PADT’s 14th STTR/SBIR award.

To learn more about PADT and its 3D printing services, please visit www.padtinc.com.

About Phoenix Analysis and Design Technologies

Phoenix Analysis and Design Technologies, Inc. (PADT) is an engineering product and services company that focuses on helping customers who develop physical products by providing Numerical Simulation, Product Development, and 3D Printing solutions. PADT’s worldwide reputation for technical excellence and experienced staff is based on its proven record of building long-term win-win partnerships with vendors and customers. Since its establishment in 1994, companies have relied on PADT because “We Make Innovation Work.” With over 80 employees, PADT services customers from its headquarters at the Arizona State University Research Park in Tempe, Arizona, and from offices in Torrance, California, Littleton, Colorado, Albuquerque, New Mexico, Austin, Texas, and Murray, Utah, as well as through staff members located around the country. More information on PADT can be found at www.PADTINC.com.

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Media Contact
Alec Robertson
TechTHiNQ on behalf of PADT
585-281-6399
alec.robertson@techthinq.com
PADT Contact
Eric Miller
PADT, Inc.
Principal & Co-Owner
480.813.4884
eric.miller@padtinc.com