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Combining high-speed pellet extrusion with precision subtractive finishing in one coordinated system enabling faster, more accurate production of complex parts, tools and components.
Zeus is powered by the Rapid Fusion PE320 Pellet Extruder, Epicurus Controller Pro an open-source, customizable control system, alongside a KUKA robotic arm, Modular Heated Bed, Air Plus Kit, Smart Loom Pro, and desiccant dryer and a with the CNC Milling Tool.
Users can unlock tight tolerances, improved surface finish, and wider material capability. Whether you’re prototyping, creating molds, or producing end-use parts, Zeus delivers the flexibility and speed needed to scale.
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| Rapid Fusion PE320 Pellet Extruder | Unleash High-Temperature Printing: The extruder can reach temperatures up to 450°C |
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| KUKA KR 120 R3900-2 K 1 Robot | Optimized for Payload & Dynamics: With a rated payload of 120 kg, it’s built to maintain excellent dynamic performance, even during heavy-duty tasks, ensuring stable, reliable operation. Versatile for Multiple Processes: Ideal for additive manufacturing, subtractive milling, and other digital workflows, making it a flexible tool for a range of industrial applications. Boosts Efficiency & Output Quality: Engineered to support high-speed, high-precision work, it helps deliver consistent part quality and efficient cycle times across projects. Built for Long-Term Value: Designed with the future in mind, this robot helps future-proof your production setup, supporting ongoing growth and adaptability in advanced manufacturing. |
| Enclosure (Safety Cell) | Flexible & Modular System: With a wide selection of standard components and clever accessories, the system can be adapted to suit almost any requirement. You can also combine different setups to create a fully customized solution. Easy Installation: The Safety Cell is designed to be quick to install, keeping downtime to a minimum. Its user-friendly setup means you can get up and running with less effort and fewer delays. Built for Safety: Fully compliant with all current machinery directives and safety standards, the system can also be extended with options like cable trays and impact protection for added peace of mind. |
| Rapid Fusion Epicurus Controller Pro | Real-Time Machine Control: Get direct control over servo drives and machine movements when connected to a robot or CNC, delivering precise, responsive performance for demanding print jobs. Smart Temperature & Cooling Management: Adjust extruders, bed heaters, and part cooling with precision. Pre-set heating zones and in-slice temperature control help maintain consistency across complex prints. AiSync PRO Integration: With a licensed AiSync PRO setup, the console streams real-time instructions to your robot or CNC, supporting fleet management, automated error detection, and full process coordination. Built-In Safety & Easy Interface: A 10.1" touchscreen, integrated safety features, and maintenance key make operation safe, simple, and efficient—even in busy production environments. |
| Rapid Fusion CNC Milling Tool | Powerful and Compact Design: Delivers robust performance for heavy-duty milling tasks. Quick Tool Changes: Manual tool change feature enables fast and flexible tool swaps. Versatile and Durable: Efficiently handles engineering-grade materials such as glass and carbon filled PEI and PEEK polymers. Low Maintenance: Ensures reliable operation with minimal upkeep required. |
| Aibuild | Apollo integrates seamlessly with Aibuild, an advanced software platform for robotic additive manufacturing. |
| Adaxis | Zeus is also fully compatible with AdaOne, a robust tool for programming and controlling robotic additive processes. |
