In 2017 Colorado based company Ursa Major Technologies put together an expert team of designers and engineers to realize its vision of providing the microsatellite industry with the best rocket engines in the business. Utilizing Ansys simulation software, additive manufacturing, and modernizing staged combustion, the company successfully designed and built two liquid oxygen and kerosene engines and has a third engine in development.
With Ansys, Ursa Major Technologies is accomplishing design goals faster and more efficiently than ever before. Using Finite Element Analysis (FEA), the company can run models with 30-40 unique parts to analyze entire turbo pumps in one simulation. Thrust analysis, which the company had previously done with 2D models, can now be done all in the Ansys CFX tool more cost-effectively.
JoinPADT and Ursa Major Technologies for a brief overview of applications for Ansys in the aerospace industry, followed by an exploration of how they are using these simulation tools to better design and optimize the next generation of rocket engines.
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PADT is excited to announce the agenda for our 2019 Tucson ANSYS User Conference. This single day event brings together ANSYS users, partners, and industry experts for networking, learning, and sharing of innovative ideas.
Join us after work at Brother John’s BBQ from 5:00 pm – 8:00 pm to explore the role ANSYS simulation plays right here in Tucson Arizona.
This free event will feature PADT’s Simulation Support Manager discussing ANSYS offerings in the realm of additive manufacturing, as well as talks from the founders of Tucson based companies, such as:
Food and drink will be provided.
Check out the full agenda below for more information on the presenters & their talks:
Don’t miss this unique opportunity to connect with other ANSYS users who call the city of Tucson Arizona their home. Secure your spot today.
Sometimes we get to help on some very cool projects and helping Lockheed Martin and NASA leverage Additive Manufacturing Technology from Stratasys on their Orion Mission is one of those special opportunities that we will never forget. The right combination of material and 3D Printer allowed the team to create functional parts for the Orion vehicle as it prepares to journey to the moon and beyond.
Working with Stratasys, Lockheed Martin, and NASA has been rewarding and we are honored to have been part of this historic project. I could go on and on, or you could read the details in the press release below.
PADT is unique in the world of 3D Printing because of our in-depth technical knowledge and experience. We don’t just print parts or sell machines, we provide world-class design, simulation, and testing services as well. That how we are able to contribute to projects like this. If you are facing engineering challenges of any kind, and especially if you working to adopt 3D Printing technology to your engineering projects, just give us a call at 480.813.4884 or send an email to firstname.lastname@example.org.
Mission to the Moon: Stratasys Joins Forces with Lockheed Martin and PADT to Engineer Advanced 3D Printed Parts For NASA’s Orion Mission
Stratasys 3D printers and materials provide extremely high levels of strength, durability and thermal properties to power missions to deep space
Variant of new Stratasys Antero™ 800NA, PEKK-based material offers electro-static dissipative (ESD) functionality for advanced mechanical, chemical, and thermal properties
Minneapolis, MN & Rehovot, Israel and TEMPE, AZ., April 17, 2018 –Stratasys Ltd. (NASDAQ: SSYS), a global leader in applied additive technology solutions, and Phoenix Analysis & Design Technologies, Inc. (PADT) jointly announced the companies are teaming with Lockheed Martin Space to deliver next-generation 3D printed parts for NASA’s Orion deep-space spacecraft. Key to the project are Stratasys advanced materials – including an ESD variant of the new Antero™ 800NA, a PEKK-based thermoplastic offering high performance mechanical, chemical, and thermal properties.
Orion is NASA’s spacecraft that will send astronauts to the Moon and beyond. Orion’s next test flight, dubbed Exploration Mission-1 (EM-1), will be the first integration mission with the world’s most powerful rocket, the Space Launch System, where an un-crewed Orion will fly thousands of miles beyond the Moon during an approximately three week mission.
The following flight, EM-2, will also go near the Moon, but with astronauts on-board, a first since 1972 and will enable NASA to prepare for increasingly complex missions in deep space. The mission will use more than 100 3D printed production parts on board – engineered in conjunction with Lockheed Martin, Stratasys and PADT.
The production-grade, thermoplastic 3D printed parts on NASA’s Orion vehicle are produced at the Additive Manufacturing Lab at Lockheed Martin in conjunction with PADT, which now includes the latest in Stratasys 3D printers and materials. Using advanced materials such as ULTEM 9085 and the new Antero material incorporating critical electro-static dissipative (ESD) functionality – NASA could meet key requirements for 3D printed parts to perform in the extremes of deep space. Antero is ideally suited to meet NASA’s requirements for heat and chemical resistance, along with the ability to withstand high mechanical loads.
“Working with PADT, Stratasys, and NASA has enabled us to achieve highly consistent builds that move beyond the realm of prototyping and into production,” said Brian Kaplun, Manager of Additive Manufacturing at Lockheed Martin Space. “We’re not just creating parts, we’re reshaping our production strategy to make spacecraft more affordable and faster to produce.”
The Lockheed Martin, Stratasys and PADT-engineered collaboration is differentiated by an ability to create consistency and repeatability in mass scale across the entire additive manufacturing part production process. Lockheed Martin is also one of the first customers leveraging Stratasys’ Antero, using the new thermoplastic for a critical part situated just outside of Orion’s docking hatch. The complex part consists of six individual 3D printed components locked together to form a ring on the craft’s exterior. The part is currently on display in the Lockheed Martin booth #603 at the 34th Space Symposium in Colorado Springs, CO April 16-19.
“The demands of space travel require extremely high performance materials and the most rigorous manufacturing processes in the industry. Part integrity and repeatability are essential and must pass NASA’s demanding testing and validation process,” said Scott Sevcik, Vice President of Manufacturing at Stratasys. “Based on decades of experience delivering strong and lightweight additive manufacturing solutions for leaders across the aerospace industry, Stratasys technology is ideally suited to match the high-reliability manufacturing processes required for production parts in space exploration.”
“It’s exciting to be a part of the Orion mission and Lockheed Martin’s efforts to transition additive manufacturing from prototyping to production,” said Rey Chu, Principal and Co-Owner at PADT. “Additive manufacturing technology and materials have come a long way to become a full-fledged end-use manufacturing option.”
PADT is currently joining Stratasys in their booth #537 at this week’s 34th Space Symposium. For further detail on how Stratasys is transforming aerospace and space exploration through 3D printing please visit: http://www.stratasys.com/aerospace.
Stratasys (NASDAQ: SSYS) is a global leader in applied additive technology solutions for industries including Aerospace, Automotive, Healthcare, Consumer Products and Education. For nearly 30 years, a deep and ongoing focus on customers’ business requirements has fueled purposeful innovations—1,200 granted and pending additive technology patents to date—that create new value across product lifecycle processes, from design prototypes to manufacturing tools and final production parts. The Stratasys 3D printing ecosystem of solutions and expertise—advanced materials; software with voxel level control; precise, repeatable and reliable FDM and PolyJet 3D printers; application-based expert services; on-demand parts and industry-defining partnerships—works to ensure seamless integration into each customer’s evolving workflow. Fulfilling the real-world potential of additive, Stratasys delivers breakthrough industry-specific applications that accelerate business processes, optimize value chains and drive business performance improvements for thousands of future-ready leaders. Corporate headquarters: Minneapolis, Minnesota and Rehovot, Israel. Online at: www.stratasys.com, http://blog.stratasys.com and LinkedIn.
Phoenix Analysis and Design Technologies (PADT) is an engineering product and services company that focuses on helping customers who develop physical products by providing Numerical Simulation, Product Development, and 3D printing solutions. PADT’s worldwide reputation for technical excellence and experienced staff is based on its proven record of building long-term win-win partnerships with vendors and customers. Since its establishment in 1994, companies have relied on PADT because “We Make Innovation Work”. With over 80 employees, PADT services customers from its headquarters in Tempe, Arizona, and from offices in Torrance, California, Littleton, Colorado, Albuquerque, New Mexico, Austin, Texas, and Murray, Utah. More information on PADT can be found at www.padtinc.com.
Lockheed Martin, headquartered in Bethesda, Maryland, is a global security and aerospace company that employs approximately 97,000 people worldwide and is principally engaged in the research, design, development, manufacture, integration, and sustainment of advanced technology systems, products and services.
There are a few moments in life where everything stops, and you just have to take in the fact that something momentous is happening. I feel “The Falcon Heavy launch was not just cool, it was a big deal.” I was able to watch it in a public An individual decided he wanted to go into space. And he went. That is what is called a “game changer.” The power to achieve your dreams has never before been so possible. Hats off to Mr. Musk for wanting to do something big, and doing it.
NASA launched the OSIRIS-REx mission on September 8, 2016. Not only is this a cool mission to explore our solar system, but it’s a big deal because Arizona has a ton at stake in its success. “Arizona solidifies position as a leader in space technology” goes over what ASU, UofA and KinetX, Inc. contributed to this great project.
The resent launch of OSIRIS-REx probe to visit the asteroid Bennu was a milestone for Arizona. In “Arizona solidifies position as a leader in space technology” I review how ASU, UofA and Tempe’s Kinnetx played a key role in device design and development as well as mission and scientific control.
PADT’s Eric Miller was asked to return to take part in a discussion about the somewhat hidden Space industry in Arizona. Eric was joined by Kjell Stakkestad, CEO of KinetX Aerospace to answer questions and provide insight into this critical part of Arizona’s high tech industry landscape.
The show features some serious but not-so-fun topics… and the title for the video reflects those. So ignore the title and see what Eric and Kjell have to say starting at 17:55.
PADT is pleased to be an exhibitor at this years Colorado Space Roundup. This is a great event where everyone involved in space gets together and talks about what needs to be done to improve and grow the aerospace ecosystem in the state. We are pleased to see many of our customers here, and have already met some new friends.
The location is at the Denver Museum of Nature and Science, a very cool facility with a nice view out front. It was also nice to see so many grcrust companies, many who are customers, listed with PADT on the sponsor page.