Enabling World Changing Product Innovation
We start with engineering fundamentals, add in customer specifications, leverage our in-house design, simulation, test, and manufacturing, and tie it all together with flexible project management to bring your innovation to life.
More than a Black Box - A Part Of
Your Team
Most companies offering simulation services have a “black box” business model. You give them a problem statement, they give you a quote. You give them money, they give you a report. At PADT we look at simulation as a collaborative effort that begins with us working to understand what answers you are trying to find with your simulation. Once we understand that we will work with you to establish the right problem statement and a reasonable price.
Breadth and depth to address the full problem statement
Most companies offering simulation services have a “black box” business model. You give them a problem statement, they give you a quote. You give them money, they give you a report. At PADT we look at simulation as a collaborative effort that begins with us working to understand what answers you are trying to find with your simulation. Once we understand that we will work with you to establish the right problem statement and a reasonable price.
Our Process
Stage 00
Discovery
and Data
Stage 01
Ideation
Product Concept
Stage 02
Refine
Stage 03
Verification
Preliminary Product
Stage 04
Finalize
Stage 05
Validation
and Qualification
Stage 06
Production
Support Sales
Stage 07
Closeout
Industries
Our Product Development team is industry agnostic, we are all about bringing the best in design, engineering, and test to every industry and leveraging knowledge in one area for other verticals. Over the years, we have developed significant experience in a few key industries.
Medical Devices
Quality system awareness
Rigorous project management
Solar Power Systems
Diverse manufacturing knowledge
Strong focus on system efficiency
Rotating Machinery
Powerful multiphysics simulation
Fundamental familiarity with industry
Eletronics Packaging
Robust thermal and mechanical simulation
Broad packaging experience across size and application
Manufacturing Machinery
Proven software/hardware integration
Comprehensive vendor pool
Advanced Agriculture
Consumer Products
Why PADT for Product Develoment?
Real-world experience in multiple disciplines and industries deliver greater creativity and faster problem solving
Flexibility, communication, and comprehensive processes deliver a project management system that allows innovative creativity while meeting challenging requirements and schedules
Developing products is often a balance between control and creativity. Cost, schedule, and resources often contradict the need for creativity in problem-solving and adaptation to unexpected challenges. Over the years, PADT has developed a project management methodology based on flexibility as well as frequent and open communication. Working as a team with the customer and vendors, or project managers plan, monitor, and manage in a balanced and adaptable way. This approach has proven to be extremely effective for our customers, meshing well with their internal processes and giving them the confidence that PADT’s team will meet schedule, budget, and performance specifications. All while still allowing for collaborative creativity that gets to those goals faster and often exceeds them. You can get a glimpse of our methodology when we work with you on preparing a proposal for your product development project, or we would be more than happy to refer you to one of our many long-term customers.
Diverse experience, tools, and resources enable the design of world-changing products
Need Assistance With Your SBIR/STTR Project?
Over the years, companies and universities have come to PADT to leverage our design, test, and simulation experience in support of their engineering for their SBIR and STTR grants. Our team supports the proposal phase with quotes, letters of support, and collateral information at no cost to you. After you are awarded your grant, we provide the resources you don’t have in-house. This usually includes the combination of simulation, project, management, design, prototype build, and testing you need to supplement your team. We focus on design for manufacturability and solving complex technical challenges, supplementing your domain expertise with our engineering experience and extensive experience running our own SBIR/STTR projects.
Contact us at consulting@padtinc.com to discuss the solicitations you are considering.
case study
Pushing the Boundaries of what Antenna Sub-systems can do with PlaneWave
Simulating antenna placement in various platforms is crucial for both commercial and defense applications, ranging from consumer devices to aerospace systems. However, designing antennas that can withstand the complexities of real-life scenarios—such as those encountered in space communication—requires sophisticated simulation tools to account for the geometry of the environment and electromagnetic interactions. This is usually a challenging task due to the geometry size relative to wavelength trade-offs and the complexity of the model geometry.
Electromagnetic simulation of antenna design and its interaction with the entire system allows designers to evaluate “what-if” real-life scenarios. No matter the sector, simulation is the solution to execute high-performance antenna and platform designs with minimal wasted effort and cost while maximizing performance.
This case study highlights how PlaneWave, a company specializing in RF and antenna systems for space applications, used Ansys HFSS SBR+ to solve a complex challenge involving the multipath effect in lunar communication.
Learn more about PlaneWave at planewaveinc.com.
case study
Exploring Better Ways to Remove Wrinkles
Ultherapy is a non-surgical, non-invasive procedure for the face that uses high density, focused, ultrasound and the body’s own natural healing process
The existing Handpiece was functional, yet difficult and expensive to manufacture and service. The system also suffered from transducer-handpiece engagement issues that were complicated by component interface and tolerancing issues. PADT approached the redesign project using a multi-company, multi-disciplined team while working within our flexible, customer-specific, FDA compliant design control process.
“PADT has provided a number of valuable services for Ulthera® ranging from design work and ergonomic improvements, to manufacturability and V&V testing. Ulthera® also benefited from PADT’s adaptable, customer-specific, Design Control process to minimize the QC documentation requirements on the Ulthera® staff”
– Michael Peterson Vice President, R&D Ulthera, Inc
case study
Prooving Durability in a Life Saving Artificial Heart
Originally used as a permanent replacement heart, the SynCardia Total Artificial Heart is currently approved as a bridge to transplant.
PADT’s challenge was to translate SynCardia’s design requirements into a series of verification tests for the Freedom portable driver and meet a very strict delivery schedule. PADT’s medical device engineering staff worked closely with SynCardia’s engineering, QC, and regulatory personnel to translate design requirements into a series of successful verification tests.
“SynCardia has chosen to work with PADT based on their ability to develop close personal relationships, to create and implement engineering solutions rapidly, and to support SynCardia’s innovative drive for our lifesaving technology.“
– Douglas A. Nutter Chief Operating Officer SynCardia Systems, Inc.
case study
Proving Feasibility for a Novel Tissue Expander
The tissue expander improves surgical access during minimally invasive surgeries by creating and maintaining, an enlarged surgical corridor through more gentle radial expansion instead of a downward stabbing motion.
PADT’s challenge was to develop a compelling prototype to prove the viability of the technology, and find out if the device could be packaged within an enclosure that would lend itself to the surgical environment ).
“I found there to be great benefit in going through PADT’s disciplined steps for the development of an updated prototype of our device. Restarting with a more systematic approach, and analyzing each component fresh, made me feel confident about every aspect of the new design.”
– Neil R. Crawford, PhD, Associate Professor, Spinal Biomechanics Barrow Neurological Institute
case study
An Electric Vehicle Quick Charger that is Fast and Stays Cool
Most charging stations require hours to recharge a vehicle contributing to the limited viability of electric vehicles. When introduced, the ECOtality Blink DC Fast Charger was the fastest method for charging vehicles; it used intelligent, user-friendly features to intuitively and safely charge electric vehicles in under 30 minutes. ECOtality approached PADT to develop the Charge Dispensing Unit (CDU), the customer-facing part of the world’s first Blink DC Fast charger. We utilized our in-house simulation expertise to assure reliable operation over a wide range of temperature, environmental, and operating conditions.
“PADT did a great job translating our prototype ideas into a fully-designed, manufacturable product. From multi-disciplinary engineering to project management to fabrication, PADT did it all. PADT worked collaboratively with our team to understand requirements and to solve technical hurdles in order to deliver a product that best fit our expectations.” – Garrett Beauregard, Senior VP of Engineering, ECOtality Inc.
case study
Zapping Wrong Way Drivers
RS Solutions was looking to develop a method to stop a wrong way driver (WWD) on the roadway ramp, by sending radio frequency (RF) waves into the engine compartment of the WWD vehicle. In Phase I of the SBIR, RS Solutions demonstrated an RF system can successfully cause engine fault, which will stall the motor and require the driver to restart the engine. Phase II of the SBIR expanded on the earlier work, looking to understand if this equipment could be effective across diverse vehicles and at differing speeds. Along with consultation for engineering and test practices, PADT has been able to aid RS Solutions in several innovative developments during this Phase II effort.
“PADT came aboard on this project at an early conceptual stage to help RS Solutions win the Phase I SBIR and continued to support the project through our Phase II work. The team at PADT made valuable contributions to the projects through the entire process.”
– Jay Berens Owner and President, RS Solutions
What our Customers are Saying:
Learn more about PADT's respected product development capabilities.
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Latest from our Product Development blog
Product Development – PADT
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- Industry Highlight: PADT and Medical Device Development March 13, 2023
- Industry Highlight: PADT and Aerospace June 2, 2022
- Press Release: PADT Engineers Add Two Patents to the Company’s Patent List, Bringing its Total to 16 in the Last Two Years November 11, 2021
- Press Release: Expanding its Product Development Expertise, PADT Adds Dr. Tyler Shaw, Former Head of Advanced Manufacturing at PING, as Director of Engineering December 3, 2020
- What I use Most from my Engineering Management Masters Degree June 12, 2020
- Join PADT in Welcoming Jeff Wells, Business Development Manager, Engineering Services November 12, 2019
- Press Release: PADT Awarded U.S. Army Phase I SBIR Grant for Combustor Geometry Research Using 3D Printing, Simulation, and Product Development August 15, 2019
- Talking Hydrogen Fuel Cell Blowers for Trucking at the Governor’s House July 11, 2019
- Press Release: 2019 Commercial Vehicle Cleantech Challenge Selects PADT to Showcase Fuel Cell Blower Technology June 27, 2019