Press Release: New Expansion into Texas Grows PADT’s ANSYS Sales & Support Across the Entire Southwest

When people look at PADT and where we are located, they almost always say “You should open an office in Austin, the tech community there is a perfect fit for your skills and culture.” We finally listened and are proud to announce that our newest location is in Austin Texas.  This new office will be initially focused on ANSYS Sales and Support across the great state of Texas.  We have had customers for other products and services in the state for decades and are pleased to have a permanent local presence now.

As an Elite ANSYS Channel partner, we provide sales of the complete ANSYS product suite to any and all entities that can benefit from the application of numerical simulation. Across industries, we bring a unique technical approach to both sales and support that is focused on identifying need and then selecting the right toolset, training, and support to deliver a return on the customer’s investment as soon as possible.  And the initial product purchase is just the start. Our ANSYS customers are our partners that we grow with, always ready to help them be better at whatever it is what they do.  Customers in Southern California, Nevada, Arizona, Utah, New Mexico, and Colorado already know this, and it is time for the engineering community in Texas to benefit from the experience.

Because we will be there for the long term, we are taking our time to look around the area.  Our new salesperson, Ian Scott, is an Austin native and who has worked in the engineering software space for some time. He will be working with existing customers and partners in the area to find the right location for us long-term. But we are already putting plans in place to deliver outstanding training, hold meetings, and maybe even a celebration or two while we settle in.

Over time we will add local engineers and additional sales staff to meet the needs of the state, which as you know is big.  And we have big plans for PADT and Texas starting with this ANSYS Sales and Support role, it is just the beginning.

Make sure you watch this blog, social media, or our newsletter for announcements on a celebration for our new office as well as technical events we will start holding very soon.

We look forward to reconnecting with old friends and making new ones.  If you are in Texas, please reach out to us and send us any suggestions or recommendations you may have.  We are really looking forward to growing in Austin and across the Lone Star State.

Please find the official press release on this expansion below as well as versions in PDF and HTML.

Press Release:

Simulation, Product Development and 3D Printing Services Leader, PADT, Opens New Office in Austin, Texas

PADT Becomes the Only ANSYS Elite Channel Partner to Serve the Entire Southwest Region

TEMPE, Ariz., Austin, Texas, February 6, 2018

Phoenix Analysis and Design Technologies (PADT), the Southwest’s largest provider of simulation, product development, and rapid prototyping services and products, today announced it has opened an office in Austin, Texas. With this move, PADT is expanding its sales and support for ANSYS simulation software, becoming the only ANSYS Elite Channel Partner to cover the entire Southwest region.

“This is a major expansion for PADT with the opportunity to significantly grow our customer base,” said Ward Rand, co-owner and principal, PADT. “We have worked with Texas companies on and off since we founded the company in 1994, our success over the last decade has provided the opportunity to become a full-time resident in the vibrant and growing Austin business and technology community.”

Although the initial focus for the PADT Austin office will be on ANSYS sales and support, the company plans to offer its wide array of other products and services in the future. PADT will host a grand opening celebration for customers, partners and media in March, 2018. Ian Scott an Austin native, will be launching the new office and leading the sales effort in the region.

“PADT’s expertise in simulation-driven product development will be a welcome addition to the Austin community,” said Scott. “Our focus at launch will be on educating the Austin technology scene on how to derive the best value from their engineering simulation software investment and building stronger relationships with our new neighbors.”

In 2017, PADT experienced a very successful year in regards to growing its capabilities, as well as in public recognition. PADT was named an ANSYS Elite Channel Partner for North America, partnered with Desktop Metal and Carbon to upgrade 3D printing capabilities and services and was named to Entrepreneur Magazine’s list of the top small businesses in the nation, the Entrepreneur 360 List. The success of the company has enabled PADT to take this step towards further expansion.

To learn more about PADT, visit www.padtinc.com or call 1-800-293-7238.

About Phoenix Analysis and Design Technologies
Phoenix Analysis and Design Technologies, Inc. (PADT) is an engineering product and services company that focuses on helping customers who develop physical products by providing Numerical Simulation, Product Development, and 3D Printing solutions. PADT’s worldwide reputation for technical excellence and experienced staff is based on its proven record of building long-term win-win partnerships with vendors and customers. Since its establishment in 1994, companies have relied on PADT because “We Make Innovation Work.” With over 80 employees, PADT services customers from its headquarters at the Arizona State University Research Park in Tempe, Arizona, and from offices in Torrance, California; Littleton, Colorado; Albuquerque, New Mexico; Murray, Utah, and Austin, Texas, as well as through staff members located around the country. More information on PADT can be found at www.PADTINC.com.

Media Contact
Alec Robertson
TechTHiNQ on behalf of PADT
585-281-6399
alec.robertson@techthinq.com
PADT Contact
Eric Miller
PADT, Inc.
Principal & Co-Owner
480.813.4884
eric.miller@padtinc.com

Entrepreneur 360 Recognizes PADT as One of the Top Privately-Owned Businesses in America

PADT-Press-Release-IconWorking and living in your own bubble it’s hard to recognize how others perceive your company from the outside.  That is why we were honored and humbled to learn that PADT had been chosen by Entrepreneur Magazine as one of the top 360 companies in the country.  Today we found out we are number 249 on their list.  We have never been on a list before, let alone a national list with so many other companies in the competition.

Here we are, right there on their  (entrepreneur.com/360):

What is cool about this list is that the companies who won are all over the spectrum.  Service providers, retail, manufacturers, and pretty much anything else you can think of.  With so many applicants of every shape and size, being recognized was a huge surprise for us.

And we owe it all to our employees, customers, and partners.  We owe everything we have become to them and we look forward to growing and achieving new and exciting things in the future.

Read the press release below to get our reaction and a summary of all that went on recently that got us on this list.

You can also read the official version of the press release in html or pdf.

Press Release:

Entrepreneur 360 Recognizes PADT as One of the Top Privately-Owned Businesses in America

PADT Ranks 249 out of 360 companies, recognized as a well-rounded company that has mastered a balance of impact, innovation, growth, and leadership.

TEMPE, Ariz., December 19, 2017 ─ Phoenix Analysis and Design Technologies (PADT), the Southwest’s largest provider of simulation, product development, and 3D Printing services and products, was recently recognized as one of the “Best Entrepreneurial Companies in America” by Entrepreneur magazine’s Entrepreneur360TM List. The list is a premier study delivering the most comprehensive analysis of private companies in America. Based on this study forged by Entrepreneur, PADT is recognized as a well-rounded company that has mastered a balance of impact, innovation, growth, and leadership.

“It’s such an honor to be recognized, especially on a national level and by a publication dedicated to serving entrepreneurs,” said Eric Miller, principal and co-founder of PADT. “Any time you win an award, it’s humbling, and it’s also a great opportunity to reflect on the hard work of our employees who’ve allowed us to accomplish all we’ve achieved. This not only recognizes how much PADT has grown, but it also highlights how strong Arizona’s technology sector has become.”

PADT has accomplished a great deal this past year. The company began 2017 partnering with Arizona State University, Concept Laser, and Honeywell to build the largest additive manufacturing center in the Southwest. Located at ASU, the Manufacturing Research and Innovation Hub holds over $2 million worth of plastic, polymers and 3D printing materials, and is home to one of just 22 ABET accredited manufacturing programs in the US.

Additionally, PADT worked with Lockheed Martin and Stratasys to develop a new additive manufacturing laboratory at Metro State University in Denver. This lab is the first-of-its-kind facility in Colorado focused on providing students with industry-access to equipment and faculty needed to develop the next generation of manufacturing tooling.

Other noteworthy highlights for PADT include its recognition as an ANSYS North American Channel Partner of the Year, becoming an ANSYS Certified Elite Channel Partner. The company also introduced new machinery and capabilities, such as a stereolithography system from UnionTech, metal 3D printing capabilities from Desktop metal and its partnership with Carbon to provide production part manufacturing to the Southwest.

Honorees were identified based on the results from a comprehensive study of independently- owned companies, using a proprietary algorithm and other advanced analytics. The algorithm was built on a balanced scorecard designed to measure four metrics reflecting major pillars of entrepreneurship—innovation, growth, leadership, and impact.

“Our annual evaluation is a 360-degree analysis of top privately-held companies representing and serving a variety of industries,” explains Lisa Murray, Chief Insights Officer of Entrepreneur Media, Inc. “These businesses are real-world case studies for any entrepreneur who seeks to master the four pillars that can greatly impact the longevity and growth of their businesses. With the Entrepreneur 360, success is measured by achieving balance throughout the entire organization, predicated by revenue.”

Since its founding in 1994, PADT has transformed from an operation of four people crammed in a one-person executive suite, to an industry leader with more than 80 employees and 750 customers. To learn more about PADT, visit padtinc.com or call 1-800-293-7238.

For additional details on the E360 List and the companies recognized, visit: entrepreneur.com/360 

About PADT

Phoenix Analysis and Design Technologies, Inc. (PADT) is an engineering product and services company that focuses on helping customers who develop physical products by providing Numerical Simulation, Product Development, and 3D Printing solutions. PADT’s worldwide reputation for technical excellence and experienced staff is based on its proven record of building long-term win-win partnerships with vendors and customers. Since its establishment in 1994, companies have relied on PADT because “We Make Innovation Work.” With over 80 employees, PADT services customers from its headquarters at the Arizona State University Research Park in Tempe, Arizona, and from offices in Torrance, California, Littleton, Colorado, Albuquerque, New Mexico, and Murray, Utah, as well as through staff members located around the country. More information on PADT can be found at www.PADTINC.com.

About Entrepreneur Media Inc.

For nearly 40 years, Entrepreneur Media Inc. has been serving the entrepreneurial community providing comprehensive coverage of business and personal success through original content and events. Entrepreneur magazine, Entrepreneur.com, and publishing imprint Entrepreneur Press provide solutions, information, inspiration, and education read by millions of entrepreneurs and small business owners worldwide.

To learn more, visit entrepreneur.com.

# # #

Media contact:
Alec Robertson
TehcTHiNQ
Phone: 585.281.6399
E-mail: alec.robertson@techthinq.com

PADT Contact
Eric Miller
PADT, Inc.
Principal & Co-Owner
480.813.4884
eric.miller@padtinc.com

Christmas Right-Left Gift Exchange Story: Trouble in Elftown

For our Christmas parties at PADT we generally have over 40 employees so a traditional secret Santa gift exchange takes to long. At some point, we downloaded a right-left gift exchange story from the internet and it was a big hit. When we ran out of stories on the internet, we started writing our own, usually in some sort of over-the-top style. This years Christmas party involved sorting employees into Elf Families for some games we played. That made it kind of obvious that we should make the story Elf Family related as well.

Here is how it works:

Everyone gets their gift and forms a big circle in the middle of the room.  Someone with a strong voice reads the story and every time the word LEFT is read, everyone passes the package they have to the left. Every time the world RIGHT is read, everyone passes the package they have to their right.  You should pause a bit at each LEFT/RIGHT to give people a chance to pass.

You can find previous years stories here:

– Film Noir Christmas
– Science Fiction Christmas
– Romance Christmas
– Fairy Tale Christmas

Trouble in Elftown

Way up on near the North Pole, just to the left of Santa’s workshop and right down the road from the Reindeer farms there sits a little village called Elftown. On the outside, it looked like the front of a Christmas card. Picturesque houses on the right and left side of the main street, and a giant Christmas tree right in the middle of town. But right under the surface things were not right. There was a tension in the town that left on its own, might not just tear apart the community, if left on its own it might destroy Christmas itself.

The problem was that there was a war of sorts going on between the elf Clans. Specifically, the Toe clan and the Sweet clan were furious with each other. No one really knew who was right and who was wrong, but everyone was stuck right in the middle of the conflict, and many felt they were left with no option other than violence.

It started at the last reindeer games when the Rightly Clan had decided to take the seats that belonged to the Leftover Clan. Now the members of the Leftover Clan were used to being left out of things. They lived right next to the Santa Express train tracks, but on the wrong side. So they were used to not being treated right. The only thing they had going for them was that their Reindeer Game seats were right on the track on the right side of the finish line. The Rightly Clan were on the left side, but they wanted the right side. So they marched right up and sat down, right there in the middle of the opening ceremonies. It would not be a big deal, the Rightly and Leftover clan fought all the time. The problem was that the Toe Clan had signed a contract right before the games with the Leftover Clan to outsource their toy assembly quota to them. That left the Sweet Clan out in the cold in terms of making their quota, right there two weeks before Christmas without either working-class clan to do the work for them. Right now, they were panicked. And the Toe Clan was mad that the Sweet clan had left negotiations and complained to Santa.

So right there with Mr. and Mrs. Clause sitting on their thrones right in front of the crowd, the Toe and and Sweet Clans felt it was right to make the seating controversy about so much more. Harsh words, for elves, were exchanged back and forth. Then a snowball was thrown right at a crowd and it hit Santa right in the face. He stood right up and said “I’m am left with no option but to cancel these Reindeer Games right now! All of you need to leave now, right now! I said Right now I Say… ho ho hooooo!”

Everyone left the stadium, but they left with a burning hate for each other. And right before Christmas, it reached a fevered pitch. Each clan was going through their store of toys and weaponizing what they could. Spikes were put right into baseball bats. Toy nerf guns were modified to file nails right out of their barrels. The social-economic stratification of Elftown, based on Santa’s distribution of responsibility to families that was based on payments of “left over” egg nog made right out in the open was the real cause. It was obvious regardless of if you were on the left or right of the political spectrum. As the moon passed right over the North Pole, because it was winter and the sun had left for the season, the families gathered in the main square. The Toes and the Rightly’s on the right, and the Sweets and… their allies, … other side

They brandished their vicious modified toys and hurled insults back and fortth. On that Christmas Eve, right in the heart of the north pole, right where the spirit of Christmas was born and nurtured, Elftown was about to explode. And right before that fuse was lit, a small voice could be heard. “Riliburt? Riliburt ? Is that you holding a tennis racket with a spike right in the middle?” And then an even tinier, sweeter voice answered “Annibell? Why yes, I have to support my family, my clan I’m left with no choice” “Riliburt, I need to tell you something right now, right here in front of everyone, it can’t be left unsaid.Riliburt, I love you! That is right. I. Love. You!. “Oh, Annibell, I love you as well! But you are from the Toe Clan and I am a lowly Leftover, our love is not right.”

At that point, every elf heart, in the left of every elf chest, skipped a beat. All of the anger stopped, just for a second, as they all contemplated love. Because stripped of the presents, and trees, and eggnog, Christmas was really about love. On the right side of the square, and on… the other side, everyone knew what the right thing was to do. They dropped their weapons right there and merged into a giant pointy eared mass of hugging elves. And right in the middle was the couple that reminded everyone that what they were all about to do was not right. That the Toes, the Sweets, the Rightly’s, and the Leftovers could all get along if they just remember that the right thing to feel was love and that they left hate and anger outside of Elftown.

Peace on earth, goodwill towards men was the message they remembered, right there, at the top of the world, in a place called Elftown, just to the left of Santa’s workshop and right down the road from the Reindeer farms.

2017 Highlights: A lot happened at PADT this year

As we jump into December everyone is starting to realize that 2017 is almost over. And what would the end of a year be without a look back at what happened? 2017 was a big year for PADT, with new offerings, fantastic events, and humbling recognition taking place throughout the year.  If anything, this was a year where PADT further established itself as the leader in simulation, product development, and 3D printing in the southwest.

Take a look, maybe you were part of some of the critical happenings during the year:

January

PADT Named ANSYS North American Channel Partner of the Year and Becomes an ANSYS Certified Elite Channel Partner

The year started with a bang when, because of our fantastic customers and the hard work of our sales and support team, ANSYS, Inc. recognized PADT as Channel Partner of the Year for North America.  At the same time, the team hit their goals and the company became an ANSYS Certified Elite Channel Partner

Concept Laser, Honeywell, and PADT Build Largest Additive Manufacturing Center in Southwest at Arizona State University

ASU launched their Manufacturing Research and Innovation Hub, the largest additive manufacturing research and teaching center in the Southwestern US.  PADT is proud to have partnered with ASU, as well as Concept Laser and Honeywell, to get this important piece of the local manufacturing ecosystem started and to keep it growing.

March

PADT’s 2017 SciTech Festival Open House

Every year PADT opens its doors to let the community come in and see how “We Make Innovation Work.” We enjoyed kids running excitedly down the hall and customers using the visit as a way to explain what they do to their friends and family.  With over 250 attendees, this was one of our biggest open houses ever.

April

Introducing our new Newsletter: the PADT Pulse

Everyone loved getting five emails a week from PADT…not. So, we decided in April to consolidate some of the information into a monthly newsletter.  It covers upcoming events, anything special that happened, key news that PADT needs to share, and the occasional tidbit of useful but only slightly related information.

Cox shows off a smart home with 55 connected devices and fast gigabyte internet

PADT was asked to take part in a demonstration put on by one of our local communication companies, Cox Communications, showing off what a “smart home” looks like.  It was a great chance to show how 3D Printing and other technologies integrate into the smart home and how do-it-yourself is turning in to print-it-yourself.

PADT Welcomes John Williams to Business Development Role

When PADT wanted to take our engineering services business to the next level and expand our offerings, we knew we needed someone with sales and business development experience at the national and international level. That is why we asked John Williams to join our team. Williams is an experienced professional with the ideal skillset to handle our diverse client portfolio and position us as a major player in this area

 

May

Kidneys and Child Hearts – Our Recent Real-World Experiences with 3D Printing in Medicine

PADT was recently able to use 3D printing to help doctors and their patients receive better treatment.  The first involved converting a CT scan of a kidney into a printed model so the doctors could plan a difficult stone removal procedure.  The second was a 10-year-old boy who needed complex heart surgery. PADT provided a 3D model fast to try and help doctors find a way to carry out the surgery.

 

June

A Three Event, Three State Hat Trick

On June 22nd, PADT had three events scheduled for the same day: An Aerospace Summit in Phoenix, we launched an industry-academia partnership in Denver, and held a 3D Printing user group meeting in Albuquerque.  The logistics of doing all three on the same day in three different states is tough, but we made it happen.

 

PADT Welcomes Steve Gaxiola

As part of the company’s effort to grow our 3D Printing and manufacturing services offering, Steve Gaxiola joined PADT’s advanced manufacturing team. He will initially focus on growing our capabilities in scanning and reverse engineering. He will later be charged with introducing a certified quality system for our services in this important and growing part of the company.

 

Affordable Metal 3D Printing from Desktop Metal Added to PADT Portfolio

PADT has partnered with Desktop Metal to resell its office-friendly and affordable metal 3D Printing solution. The partnership will allow PADT to integrate this exciting new technology into our 3D Printer maintenance and part printing services and it gives our customers yet another option for their additive manufacturing needs.

 

July

Installing a Metal 3D Printer Series of Articles Finished

After installing our own metal 3D printer, PADT’s Dhruv Bhate published a five-part series on our experience.  The articles are very popular and have been reprinted in several different areas. Anyone considering a metal additive manufacturing system should take a look.

 

August

Launch of All Things ANSYS podcast

After publishing content on our blog for over 10 years, PADT decided it was time to share our ANSYS Knowledge and expertise on a newer platform, and the All Things ANSYS Podcast was born. Every two weeks two or more, PADT simulation engineers get together to talk about what they have learned and explore the world of ANSYS products.

 

September

Eric Miller Presents at WESTEC 2017 In Los Angeles – Medical Device Development: The Bitter Pill

The WESTEC show in LA is one of the year’s biggest gatherings for manufacturing and mechanical engineers. This year, PADT was asked to come out and share our experience helping startups develop medical devices. The talk was well attended, and we were also able to stop by and talk with customers and partners who were also attending the show.

 

PADT and Stratasys Announce Lockheed Martin Additive Manufacturing Laboratory at Metropolitan State University in Denver

PADT helped build another industry-academia partnership to educate students and provide research to the industry around 3D Printing. This effort brings Lockheed Martin, Stratasys, and PADT together with the Metropolitan State University in Denver with a focus on tooling made with additive manufacturing.

 

October

2017 ANSYS Arizona Innovation Conference

ANSYS, Inc. and PADT partnered once again to hold a fantastic user conference for all local users of the ANSYS product suite. This annual event focuses on user presentations, how they use simulation, and a technical overview from ANSYS, Inc. and PADT on new and exciting features in the toolset.

 

PADT Partners with 3D Printing Disruptor Carbon to Offer Production Part

3D Printing of productions parts is here, and PADT is one of the first to offer on-demand manufacturing that leverages Carbon’s revolutionary 3D Printing technology.

 

PADT Triples 3D Printing with New Large Stereolithography System   

The addition of a new UnionTech RSPro 450 further establishes PADT as the leader in Additive Manufacturing technology in the Southwestern US. With a build volume of 17.7 x 17.7 x 15.75 inches, this state of the art Stereolithography(SLA) machine will triple our capacity to 3D Print with SLA technology.

 

Nerdtoberfest 2017

Our annual customer appreciation event, Nerdtoberfest, was another fun and informative evening at PADT’s Tempe offices.  Over 200 customers and partners came to see what we had that was new and to socialize with PADT’s employees as well as other attendees.  Fun was had by all and a LOT of pizza was consumed.

 

November

Finishing the Year with Awards and a Booth at Arizona Technology Council Governor’s Celebration of Innovation

A year packed full of events, milestones, and new capabilities were capped off with our annual attendance at the premier tech event in the state: The Governor’s Celebration of Innovation. As is tradition, we 3D Printed the awards.  Our booth was full of fun examples of products that our customers produce. And it never sucks when the Governor and the state’s most successful tech entrepreneur hold a trophy you designed and 3D Printed.

 

Looking Forward to 2018

After looking back on 2017, all indicators point to 2018 being even better. We look forward to meeting new customers, growing our old clients, and bridging new partnerships. We will see you in 2018!

PADT Triples 3D Printing Capacity with New Large Stereolithography System

The addition of a new UnionTech RSPro 450 further establishes PADT as the leader in Additive Manufacturing technology in the Southwestern US. With a build volume of 17.7 x 17.7 x 15.75 inches, this state of the art Stereolithography(SLA) machine will triple the company’s capacity to 3D Print with SLA technology at this Las Vegas print shop. It not only allows the printing of larger parts, it can also create multiple smaller parts in less time.  It will join PADT’s two existing SLA machines along with the Fused Deposition Modeling (FDM), PolyJet, and Selective Laser Sintering (SLS) solutions currently producing parts daily for their customers across the country.

“When we started the company in 1994, one of our first purchases was an SLA machine.  It started our 3D Printing services business, and the technology is still heavily used today.” Said Rey Chu, a co-owner of PADT and the leader for PADT’s Advanced Manufacturing efforts.  “This new system gives us added capacity in size, speed, and material choices. We looked at a wide range of SLA systems and felt that UnionTech provided the quality and robustness we need to keep our customers happy.”

The new system was delivered the second week of October and will be calibrated and producing customer parts by the end of the month.  One of the advantages of the machine is the easy setup and strong calibration capabilities.  The team will be able to produce parts that are about 75% larger than they can currently.  The additional volume and speed will allow for three times as many parts to be printed in a given week than is possible with the current two smaller and older machines.  Initially, a new rigid ABS-like material will be used that produces very strong and precise parts with white plastic.  PADT’s existing pre- and post-processing tools will be applied to this process with little change.

The UnionTech RSPRO 450 SLA System

UnionTech systems are the most popular machines for SLA Additive Manufacturing outside of the United States. They have proven to be reliable, easy-to-use, accurate, and fast.  They are also an open system, allowing users to use any SLA compatible resin that can usually be acquired at a more affordable price than proprietary material solutions.

Stereolithography is the oldest commercial 3D Printing process. It uses photo-curable liquid resins to build parts one layer at a time.  A vat in the machine is filled with liquid material, and a plate is placed just under the surface. Then an ultraviolet laser draws on the very top layer of the liquid, and all of wherever the laser traces, the liquid turns to a solid.  The plate is lowered, a new layer of liquid is spread on top, and the laser creates a new layer. The process repeats until the part or parts are made.

The UnionTech machine is a refined and proven application of this technology that was a perfect match for PADT’s current needs.  Also, the company itself was great to work with, and the local sales and support team have been outstanding.  As the team learns the system, they are finding it to be easy to use as well as simple to maintain and calibrate.  The initial quality of parts has been outstanding.

PADT’s 3D Printing Services

PADT has been the Southwest’s leading provider of 3D Printing services since the company was started over 23 years ago.  The company has survived industry consolidation and a vastly changing landscape by focusing on providing high-quality 3D Printed parts to customers using Fused Deposition Modeling, Polyjet Printing, Selective Laser Sintering, and Stereolithography systems combined with one of the most experienced and knowledgeable teams in the Additive Manufacturing space.

Located in the ASU Research Park in Tempe, Arizona, PADT’s advanced manufacturing facility currently features ten machines dedicated to printing parts for customers.  The lab includes a full machine shop, part finishing facilities, and an advanced scanning and inspection capability.

This added capability is yet another reason why so many companies large and small count on PADT for their 3D Printing needs.

Contact us today to learn more about our 3D Printing Services or:

 

PADT Partners with 3D Printing Disruptor Carbon to Offer Production Part Manufacturing to the Southwest

The long-term promise of 3D Printing has always been using the technology to replace traditional manufacturing as a way to make production parts.  The various technologies that are considered Additive Manufacturing have been fantastic for prototyping and making tools that are used to manufacturing end-use parts, but rarely work well for production.  Carbon is literally turning the 3D printing world upside down by introducing real production capabilities with their systems. And now that PADT has joined Carbon’s Production Partner Program, on-demand manufacturing using 3D Printing is now a reality in the Southwestern US.

The Production Partner program establishes vetted service providers with 3D Printing and manufacturing experience as manufacturing centers. This allows customers who are early adopters of CARBON’s exciting technology, to find a trusted source for their production parts.  PADT was chosen to participate because of our twenty-plus years of experience as a 3D Printing service provider and more than $5,000,000 in injection molding projects, along with in-house product development, scanning, simulation, and inspection.

PADT will be adding three Carbon M2 printers to our existing 3D Printing facility at our main office in the ASU Research Park in Tempe, Arizona. The first two machines will be available for production in early 2018, and the third machine will be online by early summer.  Customers will then be able to order production quality parts in volume and receive them within a week. PADT’s investment and this partnership make the dream of On Demand manufacturing of complex plastic components a reality.

“We have been looking for a low volume plastic manufacturing solution that uses 3D Printing for some time.” Said Rey Chu, co-owner of PADT “Since we started the company we have been providing soft tooling and rapid injection molding.  Once we saw the Carbon DLS technology in action, we knew we found our solution.  The part quality and material properties are as close to injection molded as we have ever seen.”

About Carbon’s Disruptive Technology

Carbon has introduced a revolutionary way to 3D Print plastic components called Digital Light Synthesis, or DLS.  It combines their proprietary continuous printing technology with programmable liquid resins to create parts with the same strength and surface finish of injection molded parts.  The part creation is fast because it is a continuous process, whereas most 3D Printing machines build up one layer at a time with pauses in-between.  This continuous process is not only fast, but it also avoids the stair-steps created with layered methods. This results in textured surfaces and a surface finish that no other process can approach.

Programmable materials are the other technology that enables production quality parts.  This unique approach joins two liquid resins as the build material; one that hardens with light and the other with heat. The 3D Printer creates the desired geometry of the part by using light to shape the first material. Then a second step uses an oven to harden the heat activated resin, resulting in engineering-grade mechanical properties.  Moreover, since the strength comes from a heat cured resin, the properties are the same in every direction. Most 3D Printed parts that use a layered approach are weaker in the build direction.  The other significant advantage of including heat activated resins is that they offer a much broader material selection than light activated resins.

PADT’s On-Demand Manufacturing Service

In the past, when PADT’s customers needed parts manufactured with production quality, surface finish, and strength we had to use soft tooling or low-volume injection molding. Both are expensive and take time to make tools.  3D printing is leveraged to make those tools faster, but it still takes time and labor. Production manufacturing could benefit from going directly from a computer model to a finished part, as we do with prototyping.  When we first saw an early Carbon sample part we knew that this was a technology we needed to watch.  As the technology matured further, it became obvious that this was the process PADT was looking for – this was the type of end-use part our customers were requesting.  Then, when the Production Partner program was introduced, we knew we needed to take part.

Our On-Demand Manufacturing service will be built around the Carbon Digital Light Synthesis process. Initially, we will use three Carbon M2 systems, a cleaning station, and a curing oven.  This will be placed in the middle of our existing advanced manufacturing facility, allowing us to add machining, hand finishing, painting, and other post-processing steps into each production process as needed.

What sets PADT’s offering apart from other providers of production manufacturing with 3D Printing is that we also provide full product development, simulation, and part scanning services to help customers make sure their designs are correct. Before parts are made, we can use our simulation and design knowledge to make sure everything is correct before production begins. And when the parts are completed, we can use our advanced scanning to inspect and our product development testing to verify performance.  By adapting our proven quality to this new technology, we can ensure that every step is done correctly and traceability exists.

Next Steps

You do not have to wait till our production line is up and running.  We can start working with customers now on getting their parts ready for manufacturing with Carbon’s breakthrough Digital Light Synthesis. Our experienced staff can evaluate your components and find the best fit, recommend design changes, and work with Carbon to produce samples. And when our line is up, you can hit the ground running and obtain your parts on-demand, when you need them.

Take part in the transition of manufacturing to faster, better, and on demand by contacting PADT today to learn more.

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Instantaneous Simulation Results – Introducing ANSYS Discovery Live

Simulation software enables product development engineers to gain insights that were previously possible only through making and breaking expensive prototypes. However, such software isn’t for every engineer. It can be difficult to learn and master, and often simulation results take time to set up and calculate. But what if simulation could be faster and easier?

With its Discovery Live technology, ANSYS revolutionizes product design.

This simulation software provides instantaneous simulation results while you design and edit and enables you to experiment with design ideas for on-the-spot feedback. These immediate insights make simulation useful and relevant to every engineer for upfront CAE. Discovery Live’s speed and simplicity represents a quantum leap forward in simulation technology, and it enables you to spend more time with answers instead of questions.

With Discovery Live, you can:

  • Experiment with design ideas, easily make changes
    and receive instantaneous engineering insights
  • Perform 10 to 1,000 simulations in the same timeframe that was once needed to perform just one simple simulation
  • Simulate on newly created models or any imported CAD file
  • Investigate more options earlier in the design process and develop new products that get to market faster
  • Explore all your “what if” design ideas at little to no cost in time and effort
  • Facilitate breakthroughs and innovations and take your engineering efforts to the next level

Press Release: PADT and Stratasys Announce Lockheed Martin Additive Manufacturing Laboratory at Metropolitan State University in Denver

PADT-Press-Release-IconPADT and Stratasys have worked with Lockheed Martin to establish a new Additive Manufacturing Laboratory at Metropolitan State University in downtown Denver.  The Lockheed Martin Additive Manufacturing Laboratory is the first-of-its-kind facility in Colorado. It is focused on giving students and industry access to the equipment and faculty needed to develop the next generation of manufacturing tooling, based on the use of 3D printing to make the tooling.

This is PADT’s third successful contribution to the creation of Academia + Industry + Equipment Manufacturer lab, the others being at ASU Polytechnic focused on characterization of 3D Printed parts and at Mesa Community College, focused on training the needed technicians and engineers for running and maintaining additive manufacturing systems. These types of efforts show the commitment from Stratasys, industrial partners, and PADT to making sure that the academic side of new manufacturing technology is being addressed and is working with industry.

We reported on the grand opening of the facility here,and are very pleased to be able to announce the official partnership for the Laboratory.  Great partners make all the difference.

Official copies of the press release can be found in HTML and PDF.

Press Release:

PADT and Stratasys Announce First-of-its-Kind Additive Manufacturing Lab in Colorado, Located at Metropolitan State University of Denver

Lockheed Martin Additive Manufacturing Laboratory helps students and engineers spur design and creation of composite tooling applications to reduce manufacturing lead times and streamline costs

TEMPE, Ariz. and Minneapolis, MN – August 28, 2017 ─ Phoenix Analysis and Design Technologies (PADT) today announced the company is teaming with Stratasys Ltd. (Nasdaq: SSYS), a global leader in applied additive technology solutions, to unveil a first-of-its-kind additive manufacturing lab in Colorado – located at the Metropolitan State University of Denver. Expected to open later this fall, the Lockheed Martin Additive Manufacturing Laboratory is unique to the state, dedicated to advance use of 3D printing for creation of composite tooling applications addressing complex design and manufacturing requirements. Empowering next-generation manufacturing, 3D printing allows designers and engineers to improve efficiency and lead times while minimizing costs.

At the centerpiece of this lab are additive technology solutions from Stratasys, enabling students and engineers to speed production and streamline efficiencies with 3D printed, custom tooling solutions addressing even the most complex designs and shapes.  Backed by the Stratasys Fortus 900mc Production 3D Printer, the environment is funded through a grant from Lockheed Martin Space Systems – and now becomes one of the few located in Colorado and the only one at a higher-education institution in the Rocky Mountain region.

Building the Lockheed Martin Additive Manufacturing Laboratory at MSU Denver is a major development in the progression of additive manufacturing tooling applications,” said Rey Chu, Principal and Co-Founder, Manufacturing Technologies at PADT, Inc.The expertise and dedication of Stratasys and PADT – combined with the generosity of Lockheed Martin and vision for advanced workforce development from MSU Denver – will help propel our industry far beyond where it is today.

“We’re excited to work with Lockheed Martin to propel creation of highly innovative, additive manufacturing curriculum at MSU Denver. Both students and local businesses now have access to leading 3D printing solutions for development of composite structures – enabling manufacturers to save time, money, and solve even their most unique design challenges,” said Tim Schniepp, Director of Composite Solutions at Stratasys. “We have no doubt the lab will quickly become a cornerstone of additive manufacturing innovation across the State of Colorado.”

 Initially deployed at MSU Denver, the additive manufacturing curriculum will later become available for use by other academic institutions across the country. Additionally, PADT will work with MSU Denver, Lockheed Martin and other users to build a Fortus 900mc Users Group within the Rocky Mountain region.

Supporting Quotes

Brian Kaplun, Manager, Additive Manufacturing at Lockheed Martin Space Systems: “Lockheed Martin believes this first-of-its-kind laboratory at MSU Denver can shape the future of space. We’ve built 3D-printed parts that traveled 1.7 billion miles to Jupiter, and we look forward to developing a workforce that understands how to use this technology for future flight hardware, tooling and other advanced manufacturing applications.”

Robert Park, Director, Advanced Manufacturing Sciences Institute at Metro State University of Denver: “MSU Denver is fortunate to have such great partners who support our passion for nurturing young minds to shape the future of the additive manufacturing industry. We’re also excited to work with Stratasys and PADT on progressing the industry beyond its current scope.”

About Phoenix Analysis and Design Technologies

Phoenix Analysis and Design Technologies, Inc. (PADT) is an engineering product and services company that focuses on helping customers who develop physical products by providing Numerical Simulation, Product Development, and 3D Printing solutions. PADT’s worldwide reputation for technical excellence and experienced staff is based on its proven record of building long term win-win partnerships with vendors and customers. Since its establishment in 1994, companies have relied on PADT because “We Make Innovation Work.” With over 80 employees, PADT services customers from its headquarters at the Arizona State University Research Park in Tempe, Arizona, and from offices in Torrance, California, Littleton, Colorado, Albuquerque, New Mexico, and Murray, Utah, as well as through staff members located around the country. More information on PADT can be found at www.PADTINC.com.

About Lockheed Martin Space Systems

Headquartered in Bethesda, Maryland, Lockheed Martin is a global security and aerospace company that employs approximately 97,000 people worldwide and is principally engaged in the research, design, development, manufacture, integration and sustainment of advanced technology systems, products and services.

About Metropolitan State University of Denver
MSU Denver is a leader in educating Coloradans through university programs particularly relevant to the state’s economy and the demands of today’s employers. With the highest number of ethnically diverse students among the state’s four-year colleges, MSU Denver offers 67 bachelor and five master degrees in accounting, business, health administration, teaching and social work. Nearly 20,000 students are currently enrolled at MSU Denver, and 75 percent of the University’s 88,000 graduates have remained in Colorado as valuable members of the state’s workforce. More information can be found at www.msudenver.edu.

About Stratasys

Stratasys (NASDAQ: SSYS) is a global leader in applied additive technology solutions for industries including Aerospace, Automotive, Healthcare, Consumer Products and Education. For nearly 30 years, a deep and ongoing focus on customers’ business requirements has fueled purposeful innovations—1,200 granted and pending additive technology patents to date—that create new value across product lifecycle processes, from design prototypes to manufacturing tools and final production parts. The Stratasys 3D printing ecosystem of solutions and expertise—advanced materials; software with voxel level control; precise, repeatable and reliable FDM and PolyJet 3D printers; application-based expert services; on-demand parts and industry-defining partnerships—works to ensure seamless integration into each customer’s evolving workflow. Fulfilling the real-world potential of additive, Stratasys delivers breakthrough industry-specific applications that accelerate business processes, optimize value chains and drive business performance improvements for thousands of future-ready leaders around the world.

Corporate Headquarters: Minneapolis, Minnesota and Rehovot, Israel.

Online at: www.stratasys.com  http://blog.stratasys.com and LinkedIn.

Stratasys, Fortus, and FDM are registered trademarks, and the Stratasys signet is a trademark of Stratasys Ltd. and or its subsidiaries or affiliates. All other trademarks belong to their respective owners.

# # #

PADT Media Contact
Alec RobertsonTechTHiNQ on behalf of PADT
585.281.6399
alec.robertson@techthinq.com
PADT Contact
Eric Miller
PADT, Inc.
Principal & Co-Owner
480.813.4884
eric.miller@padtinc.com
Stratasys Media Contact
Craig Librett
Stratasys
Principal & Co-Owner
518.424.2497
craig.librett@stratasys.com

 

How ANSYS Helped Us View the Solar Eclipse

Here in the Phoenix area, we weren’t treated to the full total eclipse that others in the USA got to see.  Our maximum coverage of the sun was a bit over 60%.  Still, there was an eclipse buzz in the PADT headquarters and although we had some rare clouds for a few minutes, the skies did part and we did get to view the partial eclipse from the parking lot.

So, how did ANSYS help us view the eclipse?  It was in an indirect way – via a pinhole camera I made from an old ANSYS installation software box.  The software box, a hobby knife to cut out a viewing port, a couple of post-it notes to allow for a small hole and a clear projection area, and a thumb tack were all that was needed, along with a couple of minutes to modify the box.

 

Here we can see the viewing port cut into the software box.  On the opposite side is a pin hole to allow the sun’s light to enter the box.

After heading out to the eclipsing grounds (the parking lot), we quickly lined up the pin hole and the projection screen and got our views of the partially obscured sun:

Here is a close up of the sun’s image projected inside the box:

Others viewing the eclipse here at PADT HQ had a range of filters, eclipse glasses, etc.  With the projection method as shown above, though, we don’t have to worry about eye damage.  So, in a way, ANSYS did help us view the eclipse safely, by providing a box that was easy to convert to a pinhole camera.

While we enjoyed the partial eclipse here in Arizona, we did have a couple of PADT colleagues in the path of totality.  Here is a picture from one of my coworkers who viewed the eclipse in South Carolina:

We hope you enjoyed the eclipse as well, either in person or via images on the web.  We’re looking forward to the next one!

Finally, In case you missed an earlier astronomical rarity back in 2012, here is a photo of the planet Venus transiting in front of the sun’s disk (black dot on the left side).  The next one of these won’t be until December, 2117.

 

Announcement: Affordable Metal 3D Printing from Desktop Metal Added to PADT Portfolio

PADT is pleased to announce that it has partnered with Desktop Metal to resell its office-friendly and affordable metal 3D Printing solution. The partnership will also allow PADT to integrate this exciting new technology into its 3D Printer maintenance and part printing services. Desktop Metal’s new system is unique to the industry because it is a complete solution with a patented anti-sintering material that enables easily removed supports and the creation of complete assemblies. With the proprietary sintering furnace the DM Studio System delivers accurate parts quickly.  PADT will be representing this new solution in Arizona, Colorado, New Mexico, and Utah.

“We are very excited to fill this gap in our product offering,” said Rey Chu, co-owner and director of manufacturing technology at PADT. “It enables us to serve customers who need stronger properties than plastic additive manufacturing systems can offer, but who don’t need a direct laser melting solution. We researched our options and watched the development of many different products. We knew Desktop Metal had the right solution when we learned that it had developed a complete package that is easy to use.”

The DM Studio System™ is based on the Metal Injection Molding (MIM) process and will start shipping this September. It is the first office-friendly platform for metal 3D printing and is considerably less expensive than existing technology. The Studio System will be sold as a package for $120,000. This includes the metal 3D printer, debinder, and microwave-enhanced sintering furnace.

As a leader in additive manufacturing for more than 20 years, PADT is a resource for customers who need 3D Printing as a service, or who need their own systems in-house. The DM Studio System™ will compliment the complete line of Stratasys FDM and Polyjet systems that the PADT resells as well as direct laser melting systems from our partner Concept Laser. Our company’s expertise with fused deposition modeling, sintering, and MIM also make us uniquely qualified to represent this solution.

“Our team is looking forward to getting this technology in front of customers,” said PADT’s Manager of Hardware Sales, Mario Vargas. “Metal 3D Printing is something our customers have wanted to add, but they could not find a turn-key solution for prototyping with various metal materials. Desktop Metal leveraged its expertise in metallurgy and software to deliver a complete system that can be run in an office environment. This is very compelling for many of our customers across industries.”

In the coming months, PADT will be setting up seminars and contacting customers across the Southwest to help educate the user community on the unique value proposition of the DM Studio System™. Anyone interested in learning more can reach out to info@padtinc.com or call 480.813.4884, technical experts are available to explain and answer any questions.

Save the date!

To show off this exciting technology we will be having putting on a DesktopMetal Studio System Road Show in August. Register now!

To learn more right now you can:

PADT makes 100th Microloan through Kiva over 10 years

Today PADT hit a bit of a milestone, we gave out our 100th microloan over the past 10 years, to a guy named Roger Yester who makes adobe bricks in Peru.  Microloans are small loans, created by pooling bite-sized amounts of money from many people, given to individuals or small groups to help them with their business. It may be to buy raw materials to fulfil an order, as is the case with our 100th loan, or to buy inventory for a small store they operate out of stall in the local village.  The movement started as an alternative to high interest rate loans from predatory lenders and has grown as a way to fund people all over the world from every economic level.

We put $1000 into Kiva back in June of 2007, ten years ago.  (I like round numbers).  We added another $500 a few years later and have been reinvesting that same capital over and over again since.  This re-use of funds has lead to $7,900 lent across 100 loans. We have only had two defaults and have donated $935 to Kiva to cover overhead during that time.

The loans have gone to 50 different types of enterprises, mostly agricultural. We have helped buy breeding pigs and chickens in several countries, funded a new motorcycle for a taxi service in Cambodia, and backed a furniture maker in Mongolia.  Over the years PADT’s investments have supported 5 different beauty salons in Vietnam, Tanzania, Nigeria, Peru, and Jordan.  Our most common investment is in clothing sales with 8 different entrepreneurs backed for that industry.

We have even given loans to help families send their daughters to secondary school.

You can see some of our key loans and more statistics at:www.kiva.org/lender/padtinc.

If you think this sounds like something you, your family, or your company might like to do, sign up through this link and they add $25 to our loan pool when you make your first loan: www.kiva.org/lender/padtinc. 

 

 

Aerospace Summit, Additive Manufacturing Peer Group, and Industry-Education Partnership – A Three Event, Three State Hat Trick

Sometimes everything happens at once.  This June 22nd was one of those days.  Three key events were scheduled for the same time in three different states and we needed to be at all of them. So everyone stepped up and pulled it off, and hopefully some of you reading this were at one of these fantastic events.  Combined they are a great example of PADT’s commitment to the local technology ecosystem, showing how we create true win-win partnerships across organizations and geographies.   Since the beginning we wanted to be more than just a re-seller or just consultants, and this Thursday was a chance to show our commitment to doing just that.

Albuquerque: New Mexico Technology Council 3D Printing Peer Group Kickoff

Everyone talks about how they thing we should all work together, but there never seems to be someone who is willing to pull it all together. That is how the additive manufacturing committee in New Mexico was until the New Mexico Technology Council (NMTC) stepped up to host a peer group around 3D Printing.  Even though it was a record 103f in Albuquerque, 35 brave 3D Printing enthusiasts ventured out into the heat and joined us at Rio Bravo Brewing to get the ball rolling on creating a cooperative community.  We started with an introduction from NMTC, followed by an overview of what we want to achieve with the group. Our goals are:

  1. Create stronger cooperation between companies, schools, and individuals involved in 3D Printing in New Mexico
  2. Foster cooperation between organizations to increase the benefits of 3D Printing to New Mexico
  3. Make a contribution to New Mexico STEM education in the area of 3D Printing

To make this happen we will meet once a quarter, be guided by a steering committee, and grow our broad membership.  Anyone with any involvement in Additive Manufacturing in the state is welcome to join in person or just be part of the on-line discussion.

Then came the best part, where we went around the room and shared our names, orginization, and what we did in the world of 3D Printing.  What a fantastic group.  From a K-12 educator to key researchers at the labs, we had every industry and interest representing. What a great start.

Here are the slides from that part of the presentation:

NMTC-PADT-3D-Printing-Peer-Group-2017_06_22

Once that was done PADT’s Rey Chu gave a presentation where it went over the most important developments in Additive Manufacturing over the last year or so.  He talked about the three new technologies that are making an impact, new materials, and what is happening business wise.  Check out his slides to learn more:

NMTC-PADT-New-3D-Printing-2017_06_22

After a question and answer period we had some great conversations in small groups, which was the most valuable part.

If you want to learn more, please reach out to info@padtinc.com and we will add you to the email list where we will plan and execute future activities.  We are also looking for people to be on the steering committee and locations for our next couple of meetings. Share this with as many people as you can in New Mexico so that next event can be even better!

Denver: MSU Advance Manufacturing & Engineering Sciences Building Opening

Meanwhile, in Denver it was raining.  In spite of that,  supporters of educating the next generation of manufacturers and engineers gathered for the opening of the Advanced Manufacturing and Engineering Sciences Building at Metropolitan State University.  This 142,000 sqft multi-disciplinary facility is located in the heart of downtown Denver and will house classes, labs, and local companies.  PADT was there to not only celebrate the whole facility, but we were especially excited about the new 3D Printing lab that is being funded by a $1 million gift from Lockheed Martin.  A nice new Stratasys Fortus 900 is the centerpiece of the facility.  It will be a while before the lab itself is done, so watch for an invite to the grand opening.  While we wait we are working with MSU, Lockheed Martin, Stratasys, and others to put a plan together to develop the curriculum for future classes and making sure that the engineers needed for this technology are available for the expected explosion of use of this technology.

Stratasys and PADT are proud to be partners of this fantastic effort along with many key companies in Colorado.  If you want to learn more about how we can help you build partnerships between industry and academia, please reach out to info@padtinc.com or give us a call.

Phoenix:  2017 Aerospace, Aviation, Defense + Manufacturing Conference

The 113f high in Phoenix really didn’t stop anyone from coming to the AADM conference. This annual event was at ASU SkySong in Phoenix and is sponsored by the AZ Tech Council, AZ Commerce Authority, and RevAZ.  PADT was proud to not only be a sponsor, but also have a booth, participate in the advanced manufacturing panel discussion, and do a short partner presentation about what we do for our Aerospace and Defense Customers.

Here is Rob’s presentation on PADT:

PADT-AeroConf-AZTC-2017

We had great conversations at our booth with existing customers, partners, and a few people that were new to us.  This is always one of the best events of the summer, and we look forward to next year.

If you want to know more about how PADT can help you in your Aerospace, Defense, and Manufacturing efforts, reach out and contact us.

Celebrating the Impact and Innovation of CEI, PADT’s Startup Home

In Phoenix, just North of the airport on a record hot day of 119f, about 30 people gathered into a conference room to celebrate a place that has become a bright success in the region’s startup community. The Center For Entrepreneurial Innovations, or CEI, held their first ever Innovation and Impact Celebration.  This gathering of sponsors, clients, mentors, and staff of CEI highlighted the success that this outstanding incubator has enjoyed since its grand opening in 2013.

Some of the key numbers shared were:

  • 247 high paying jobs created by CEI clients
  • $28,000,000 raised by CEI clients in investments, grants, and awards
  • $69,000,000 in revenue generating by CEI clients
  • 3,240 hours given in mentoring and consulting to CEI clients

To celebrate this success, four awards were given out.  PADT was honored to design and 3D Print these awards (read more in a separate post here) and be there to hear the great stories from the winners about how CEI has been such a great resource.

  • Paraffin International won for Graduate of the Year
  • Beacon Biomedical was awarded Client of the Year
  • Tom Lagerhausen & Tommy Andrews were recognized as Mentors of the Year
  • The City of Phoenix received Sponsor of the Year

As a tenant at CEI, PADT gets to see the inner workings that produce such fantastic numbers.  In fact, we decided to put our focus on startups at CEI because of the quality of people, programs, and support that they offer.  Back in April of 2015, we opened PADT StartUpLabs as a place to host our outreach to the community and as a way to offer affordable 3D Printing to startups. We also host seminars and meetings there because it is just a great facility.

The primary reason that we partnered with them was a little more blunt. We saw that the companies they incubated succeeded.  When many others talk the talk of startup support, CEI has been busy walking the walk.  We see it almost every day, and it is pretty unique how well they do.  Huge fans, and great to see the key success stories and contributors being recognized!

Check out this recent video to learn a bit more about how they do it:

Check it out, and get involved.  If you are a startup, look at becoming a client.  Or maybe you can volunteer to help in some way.  But what they need the most if strong partners and sponsors.   PADT has never regretted our partnership and it has  been a great win-win experience.  Stop talking about making the Phoenix area startup ecosystem better, and step up and join CEI in making it happen.

 

 

 

Assembly Modeling with ANSYS

In my previous article, I wrote about how you get what you pay for with your analysis package.  Well, buckle up for some more…but this time we’ll just focus on handling assemblies in your structural/thermal simulations.  If all you’re working on are single components, count yourself lucky.  Almost every simulation deals with one part interacting with another.  You can simplify your boundary conditions a bit to make it equivalent, but if you have significant bearing stresses, misalignments, etc…you need to include the supporting parts.  Better hope your analysis package can handle contact…

Image result for get what you pay for

First off, contact isn’t just for structural simulations.  Contact allows you to pass loads across difference meshes, meaning you don’t need to create a conformal mesh between two parts in order to simulate something.  Here’s a quick listing on the degrees of freedom supported in ANSYS (don’t worry…you don’t need to know how to set these options as ANSYS does it for you when you’re in Workbench):

image

You can use contact for structural, thermal, electrical, porous domain, diffusion, or any combination of those.  The rest of this article is going to focus on the structural side of things, but realize that the same concepts apply to essentially any analysis you can do within ANSYS Mechanical..

First, it’s incredibly easy to create contact in your assembly.  Mechanical automatically looks for surfaces within a certain distance from one another and builds contact.  You can further customize the automated process by defining your own connection groups, as I previous wrote about.  These connection groups can create contact between faces, edges, solids bodies, shell bodies, and line bodies.

image

Second, not only can you create contact to transfer loads across different parts, but you can also automatically create joints to simulate linkages or ‘linearize’ complicated contacts (e.g. cylindrical-to-cylindrical contact for pin joints).  With these joints you can also specify stops and locks to simulate other components not explicitly modeled.  If you want to really model a threaded connection you can specify the pitch diameter and actually ‘turn’ your screw to properly develop the shear stress under the bolt head for a bolted joint simulation without actually needing to model the physical threads (this can also be done using contact geometry corrections)

image Look ma, no threads (modeled)!

image

If you’re *just* defining contact between two surfaces, there’s a lot you simulate.  The default behavior is to bond the surfaces together, essentially weld them closed to transmit tensile and compressive loads.  You also have the ability to let the surfaces move relative to each other by defining frictionless, frictional, rough (infinite coefficient of friction), or no-separation (surfaces don’t transmit shear load but will not separate).

image

Some other ‘fancy’ things you can do with contact is simulate delamination by specifying adhesive properties (type I, II, or III modes of failure).  You can add a wear model to capture surface degradation due to normal stress and tangential velocity of your moving surfaces.  You can simulate a critical bonding temperature by specifying at what temperature your contacts ‘stick’ together instead of slide.  You can specify a ‘wetted’ contact region and see if the applied fluid pressure (not actually solving a CFD simulation, just applying a pressure to open areas of the contact interface) causes your seal to open up.

image

Now, it’s one thing to be able to simulate all of these behaviors.  The reason you’re running a finite element simulation is you need to make some kind of engineering judgement.  You need to know how the force/heat/etc transfers through your assembly.  Within Mechanical you can easily look at the force for each contact pair by dragging/dropping the connection object (contact or joint) into the solution.  This will automatically create a reaction probe to tell you the forces/moments going through that interface.  You can create detailed contour plots of the contact status, pressure, sliding distance, gap, or penetration (depending on formulation used).

image

image

Again, you can generate all of that information for contact between surface-to-surface, surface-to-edge, or edge-to-edge.  This allows you to use solids, shells, beams, or any combination you want, for any physics you want, to simulate essentially any real-world application.  No need to buy additional modules, pay for special solvers, fight through meshing issues by trying to ‘fake’ an assembly through a conformal mesh.  Just import the geometry, simplify as necessary (SpaceClaim is pretty awesome if you haven’t heard), and simulate it.)

For a more detailed, step-by-step look at the process, check out the following video!


Additive Manufacturing: 3D Printing a Metal Shift Knob for Faster Cooling

When Nathan Huber moved to Arizona from Colorado to join PADT he learned a lot, and one of the things he learned fast was that the inside of cars get very hot in the summer here.  In fact, the shift knob on his car was untouchable in July.  This coincided with his learning more about metal 3D Printing and an idea occurred, what about 3D Printing a metal shift knob designed to cool off faster, and that looked cool.  Oh, and use ANSYS to drive the design.

He blogged about it before (here and here), and Additive Manufacturing online picked up the story and added to it on their blog post “3D Printing a Metal Shift Knob for Faster Cooling”  Check it out, they did a nice job of explaining what we did and how Nathan used several of our tools like ANSYS Mechanical and our Concept Laser metal system to realize the design.