All Things ANSYS 013 – Lessons in simulation learned from Anaheim’s Pacific Design & Manufacturing Show

 

Published on: February 12, 2018
With: Joe Woodword, Tom Chadwick, Ted Harris, Eric Miller
Description: In this episode your host and Co-Founder of PADT, Eric Miller is joined by PADT’s Joe Woodword, Tom Chadwick, and Ted Harris, for a discussion on what they learned about the world of simulation by attending this year’s Pacific Design & Manufacturing show, North America’s largest Advanced Design and Manufacturing event. This talk includes tips for a variety of ANSYS tools, along with some general “how-to” points regarding overall process that will help to ensure your simulation runs smoothly.
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PADT’s 2018 AZ SciTech Festival Open House

Scientifically fun for the whole family
February 22nd, 5:00 PM – 8:00 PM MST
Once again, PADT Inc. is proud to partner with AZ SCITECH to promote and celebrate Arizona’s STEAM (Science, Technology, Engineering, Arts, and Math) programs!

As part of this event, we will be hosting an open house that will give you an inside look at what our engineers do all day, as well as a first hand display of the capabilities of innovative technology such as 3D Printing and Simulation.

This is a family friendly event, so don’t hesitate to bring the kids along.

Come see how we make innovation work!

Join us at 7755 S. Research Drive, Tempe AZ, 85284 from 5:00 pm – 8:00 pm. Food and drinks will be provided.

 
This event will be divided up into three main areas:

Come and see what additive manufacturing is capable of. Learn how 3D Printing continues to revolutionize the industry, and brings ideas to life, from concept to a functional part!

PADT prides ourselves in being on the forefront of innovation. Visit the Manufacturing Lab to learn about the latest cutting-edge technology that PADT has invested in, including 3D Scanning, Metal Printing from Concept Laser, and on-demand manufacturing from Carbon. 

Walk from booth to booth and check out a plethora of fun and exciting projects that our engineers here at PADT have been working on, Each showing the unique ways that PADT makes innovation work!

Explore the fluid flow capabilities available in Discovery Live – Webinar

This free webinar will cover:

  • How to gain early insights into trends of pressure drag, drop & drift
  • The capability of gathering qualitative information for flow dispersion & thermal mixing
  • Exploration of recirculation zones and experimentation with changing flow direction
  • And so much more!

Don’t miss this informative presentation – Secure your spot today!

Can’t make it? Register anyway, as a recording will be made available to be watched on-demand.

If this is your first time registering for one of our Bright Talk webinars, simply click the link and fill out the attached form. We promise that the information you provide will only be shared with those promoting the event (PADT).

You will only have to do this once! For all future webinars, you can simply click the link, add the reminder to your calendar and you’re good to go!

Press Release: New Expansion into Texas Grows PADT’s ANSYS Sales & Support Across the Entire Southwest

When people look at PADT and where we are located, they almost always say “You should open an office in Austin, the tech community there is a perfect fit for your skills and culture.” We finally listened and are proud to announce that our newest location is in Austin Texas.  This new office will be initially focused on ANSYS Sales and Support across the great state of Texas.  We have had customers for other products and services in the state for decades and are pleased to have a permanent local presence now.

As an Elite ANSYS Channel partner, we provide sales of the complete ANSYS product suite to any and all entities that can benefit from the application of numerical simulation. Across industries, we bring a unique technical approach to both sales and support that is focused on identifying need and then selecting the right toolset, training, and support to deliver a return on the customer’s investment as soon as possible.  And the initial product purchase is just the start. Our ANSYS customers are our partners that we grow with, always ready to help them be better at whatever it is what they do.  Customers in Southern California, Nevada, Arizona, Utah, New Mexico, and Colorado already know this, and it is time for the engineering community in Texas to benefit from the experience.

Because we will be there for the long term, we are taking our time to look around the area.  Our new salesperson, Ian Scott, is an Austin native and who has worked in the engineering software space for some time. He will be working with existing customers and partners in the area to find the right location for us long-term. But we are already putting plans in place to deliver outstanding training, hold meetings, and maybe even a celebration or two while we settle in.

Over time we will add local engineers and additional sales staff to meet the needs of the state, which as you know is big.  And we have big plans for PADT and Texas starting with this ANSYS Sales and Support role, it is just the beginning.

Make sure you watch this blog, social media, or our newsletter for announcements on a celebration for our new office as well as technical events we will start holding very soon.

We look forward to reconnecting with old friends and making new ones.  If you are in Texas, please reach out to us and send us any suggestions or recommendations you may have.  We are really looking forward to growing in Austin and across the Lone Star State.

Please find the official press release on this expansion below as well as versions in PDF and HTML.

Press Release:

Simulation, Product Development and 3D Printing Services Leader, PADT, Opens New Office in Austin, Texas

PADT Becomes the Only ANSYS Elite Channel Partner to Serve the Entire Southwest Region

TEMPE, Ariz., Austin, Texas, February 6, 2018

Phoenix Analysis and Design Technologies (PADT), the Southwest’s largest provider of simulation, product development, and rapid prototyping services and products, today announced it has opened an office in Austin, Texas. With this move, PADT is expanding its sales and support for ANSYS simulation software, becoming the only ANSYS Elite Channel Partner to cover the entire Southwest region.

“This is a major expansion for PADT with the opportunity to significantly grow our customer base,” said Ward Rand, co-owner and principal, PADT. “We have worked with Texas companies on and off since we founded the company in 1994, our success over the last decade has provided the opportunity to become a full-time resident in the vibrant and growing Austin business and technology community.”

Although the initial focus for the PADT Austin office will be on ANSYS sales and support, the company plans to offer its wide array of other products and services in the future. PADT will host a grand opening celebration for customers, partners and media in March, 2018. Ian Scott an Austin native, will be launching the new office and leading the sales effort in the region.

“PADT’s expertise in simulation-driven product development will be a welcome addition to the Austin community,” said Scott. “Our focus at launch will be on educating the Austin technology scene on how to derive the best value from their engineering simulation software investment and building stronger relationships with our new neighbors.”

In 2017, PADT experienced a very successful year in regards to growing its capabilities, as well as in public recognition. PADT was named an ANSYS Elite Channel Partner for North America, partnered with Desktop Metal and Carbon to upgrade 3D printing capabilities and services and was named to Entrepreneur Magazine’s list of the top small businesses in the nation, the Entrepreneur 360 List. The success of the company has enabled PADT to take this step towards further expansion.

To learn more about PADT, visit www.padtinc.com or call 1-800-293-7238.

About Phoenix Analysis and Design Technologies
Phoenix Analysis and Design Technologies, Inc. (PADT) is an engineering product and services company that focuses on helping customers who develop physical products by providing Numerical Simulation, Product Development, and 3D Printing solutions. PADT’s worldwide reputation for technical excellence and experienced staff is based on its proven record of building long-term win-win partnerships with vendors and customers. Since its establishment in 1994, companies have relied on PADT because “We Make Innovation Work.” With over 80 employees, PADT services customers from its headquarters at the Arizona State University Research Park in Tempe, Arizona, and from offices in Torrance, California; Littleton, Colorado; Albuquerque, New Mexico; Murray, Utah, and Austin, Texas, as well as through staff members located around the country. More information on PADT can be found at www.PADTINC.com.

Media Contact
Alec Robertson
TechTHiNQ on behalf of PADT
585-281-6399
alec.robertson@techthinq.com
PADT Contact
Eric Miller
PADT, Inc.
Principal & Co-Owner
480.813.4884
eric.miller@padtinc.com

Stratasys Partner Kickoff 2018 in Miami

My first time to Miami was a success! Last year, Stratasys held the partner kickoff in New Orleans and that was when they launched the F1, 2, and 3 series. Since then they have sold over 800 units of these types of FDM 3D printers in the USA. This year in Miami, they did announce something new but it still has a few quarters to go until there is an official release. To say I am excited about what is coming is an understatement! In fact, Stratasys is going to be releasing one new printer here in a few weeks. I am excited for the direction they are going. During this partner kickoff, they mentioned a huge price drop on all of their Polyjet printers! Send us a message for the latest pricing at sales@padtinc.com.

As for PADT employees that were in attendance, we had quite the representation this year. Rey Chu (Co-Owner of PADT), Mario Vargas (Manager of Hardware Sales), Norman Stucker (Colorado Territory Manager), Anthony Wagoner (Utah Territory Manager), Kathryn Pesta (Sales Operations Manager), and me (James Barker, Sr. Application Engineer).

Pictured above from left to right is Mario Vargas, Kathryn Pesta, James Barker, and Anthony Wagoner.

Above is a picture of the Stratasys Panel that was open to some Q&A. 2nd from the right is S. Scott Crump who is the inventor of FDM (fused deposition modeling) printers 30 years ago. Below is a picture of the anniversary info for Stratasys along with Objet (Polyjet technology 20 years) and the merger between the two companies is now 5 years old!

My introduction to 3D printers started 8 years ago with an Objet Eden 500 printer at L-3 Communications where I ran their 3D print lab. 6 months later we got an additional Polyjet printer which was a Connex 500. Amazing that we were able to justify purchasing another high quality machine after a few months of operating the Objet Eden 500! A few years later we got our first Uprint FDM printer from a sister company that no longer had a need for it. After using the Uprint for a few months, I was made aware of some of these thermoplastic materials that could only be printed on the production grade FDM machines. I created a business case to get the Fortus 450 and had every material option available at that time to print with (ABS family of materials, ASA, PC, Nylon 12, Ultem 9085, and Ultem 1010). I love both of these technologies and am confident that they provide the best solution for either rapid prototyping or tooling applications. We even have many customers that are printing production parts with these very precise 3D printers.

One customer that is printing production quality parts is Laika Studios, who has produced these movies: Kubo and the Two Strings, The Boxtrolls, ParaNorman, and Coraline. The presentation they made for us on their stop motion animation was so much fun! 10 years ago for Nightmare before Christmas there were 800+ hand sculpted faces made. For Kubo and the Two Strings, there were 64,000 facial expressions that were all 3d printed with a Stratasys J750. Another fun fact about the movie is that it took 60 hours of 3D printing for one second of film time to be created which is why it takes 2-3 years to complete a film. Moonbeast is a 3ft long puppet that is entirely comprised of 3d printed parts which is the largest character they have done to date. If you have watched Kubo and the Two Strings, it appears to be computer animated but in reality it is stop animation with 3D printed parts! Here is a fun short video (13 seconds) of what the Stratasys printer looks like as it is printing and then support material being removed from the head with different facial expressions.

Matt Gimble, who works for Penske as a Production Manager, shared with us many of the different applications that have helped them save a lot of money since they’ve incorporated 3D printing. Racing is rapidly evolving and is very technical nowadays with a huge emphasis on engineering. 3D printing gives them the tools to meet the new challenges. There are many different great uses they’ve had for 3D printing – from a redesigned rear gear pump design, to a new exhaust tailpipe. Even production parts are made with Stratasys’ newest material, Nylon 12CF. This is a high strength chopped carbon fiber filled Nylon 12. Many that use this material are awe-inspired with its performance! The Superspeedway side view mirror is made out of this material and saved Team Penske 4-6 weeks – which is how long it takes for the mold to be made. Then what if the mold needs altering? Crew Helmet Light/Camera mount is also made in this great thermoplastic/composite material called Nylon 12CF.

The above Fuel Probe was re-engineered and is lighter than its predecessor, plus more ergonomical to help with delivering fuel in a timely manner. Pre-preg carbon fiber sleeves when wrapped around a soluble support material and after the autoclave heating process, the soluble core is dissolved in a sodium hydroxide cleaning tank leaving only the carbon fiber. PADT is a manufacturer for the cleaning tanks that are sold with any Stratasys FDM 3d printer. The core is made out of ST-130 material which is perfect for this application or sacrificial tooling. Ultem 1010 was used as well to create carbon fiber layup tools in a fraction of the time it would have taken for the steel molds to be made. Typical turnaround is 1-3 days, as compared to 4-6 weeks. These are all great applications by Team Penske! Well done!!

We learned a lot at the partner kickoff. Luckily I was able to get this great picture with S. Scott Crump and Mario Vargas! To this day Scott is still inventing and is a major contributor to innovating at Stratasys. While talking with him and Mario, he started talking about these many adventures that he goes on. Scuba diving off the island of Tortuga and having many sharks swimming above isn’t for the faint of heart, yet it is where Scott seems to find his happy place. 

My wife flew out Thursday night to come see Miami with me. It was my first time visiting Florida and we had a phenomenal time there. We put 800 miles on the rental car driving all around. Driving down the Florida Keys all the way to Key West was a blast and if you ever go to Key West, make sure to get a Cuban sandwich from the restaurant Bien! It is MUY MUY BIEN! The islands are so beautiful! We also went to the Everglades where we got an airboat tour and where I even held a 4 year old Alligator and gave it a kiss on the back of its head. My little girls shriek every time they see the picture!

We had a great time in Florida! As we now look to the future, watch out for some exciting updates about new products that are coming! Stratasys, in my opinion, is going to continue being a leader in the Additive Manufacturing realm and I can’t wait to help announce some of the new equipment once it is available!
Any questions you have, you can direct them to me at James.barker@padtinc.com. Thanks!

Getting to Know PADT: Product Development Services

This post is the ninth installment in our review of all the different products and services PADT offers our customers. As we add more, they will be available here.  As always, if you have any questions don’t hesitate to reach out to info@padtinc.com or give us a call at 1-800-293-PADT.

The “D” in PADT stands for design.  It has been an integral part of PADT’s service offering since the company was started. Design, or more broadly Product Development, is the engineer process of defining, designing, testing, prototyping and transferring the manufacturing of a product.  From concept to manufacturing, or any point in between, PADT’s engineers can help with product development.

Doing product development with PADT is about defining product requirements and then stepping the team through a proven process that iterates efficiently and results in working hardware that has been tested and verified. This approach works across industries.  We have worked on products for golfing, designed the insides of an electric vehicle fast charger, designed and built an alpha-machine for semiconductor manufacturing, reconfigured the configuration of an avionics device, developed several medical devices through clinical trials, and tested the fittings on an artificial heart.

We specialize in working with companies that have an engineering staff, but don’t have the specialization or capacity need to complete a project entirely in-house.  Our engineers become part of the customer’s team and can work on specific tasks, a subsystem of the product, or complete the entire process.  Regardless of the scope, it comes down to our providing our customers with experienced and capable engineers that can plug in where they are needed.

There are four characteristics that set PADT apart from other design houses that help with product development:

Proven

We have been providing product development services since 1994.  As of this post being published, we have 30 engineers onstaff and we have helped over 400 customers with their product development needs.  Many of those customers choose to use PADT over and over again letting us design and test their products.

Problem Solvers

What sets PADT apart from most providers of design or product development is the fact that we are problem solvers.  Product development is primarily the process of identifying problems and finding solutions. And that is what our engineers excel at and thrive on.  We are brought in by customers because we can answer the tough questions.

Project Management

It does not matter how experienced your staff is, or how amazing your tools and equipment.  To be successful in product development you need to have a proven Project Management process.  PADT’s process has been developed over decades to provide a flexible methodology to ensure requirements are defined, that they are met on time.  It drives the entire process to achieve deliverables on-time and on-budget with minimal customer oversight.

Complete Solution

Project managers and design engineers work with simulation, test, software, and manufacturing engineers to address the needs of the complete product lifecycle.  Almost every capability that is needed is available within PADT’s walls, and a tested network of approved vendors fills in any missing needs.

One of the best ways to understand these difference is to watch our video on Product Development here:

You can also review some of our great case studies:

Satellite Messaging
Device
Electric Vehicle
Fast Charger

Tissue Expander

Smart Orthopedic
Sensor

Ultrasonic Skin
Treatment Device

Compact High Pressure
Hydrogen Pump

Or, check out our brochure:

If you are developing a product of any kind, then please contact PADT so we can explore where and how we can help with that process.  Our slogan is “We Make Innovation Work.” Join over 400 other companies who have trusted PADT to make their innovation work.

Discover the advantages of on-demand Manufacturing with Carbon – Interview pt. 1

The long-term promise of 3D Printing has always been using the technology to replace traditional manufacturing as a way to make production parts.

Carbon is turning the 3D printing world upside down by introducing real production capabilities with their systems, and now that PADT has joined Carbon’s Production Partner Program, on-demand manufacturing using 3D Printing is now a reality in the Southwestern US.

Check out part one of our three part interview series with Carbon’s Production Engineer, Johnathon Wright and PADT’s Additive Manufacturing Solutions Account Manager Renee Palacios, as they answer some of the most frequently asked questions about Carbon’s manufacturing capabilities, and explore what benefits PADT can provide as a Carbon Production Partner.

Keep an eye our for part 2, coming soon.

You can also view a recording of our recent webinar covering Carbon here: https://www.brighttalk.com/webcast/15747/293721

Ready to start a conversation on what Carbon can do for your company?

Click the link and fill out the form to get in touch with a PADT representative and further discuss this opportunity.

Phoenix Business Journal: Are you using gamification to improve your customers’ and employees’ experience?

Are you using gamification to improve your customers’ and employees’ experience?” In this blog post, I look at something that was a big trend a few years ago that has unfortunately faded. Introducing a little competition can make a big difference for customer and employee success.

All Things ANSYS 012 – Live From New Mexico: A Look at What’s New in ANSYS 19

 

Published on: January 30, 2018
With: David Mastel, Joe Woodword, Manoj Mahendran, Matt Sutton, Michael Griesi, Tom Chadwick, Ted Harris, Eric Miller
Description: In this episode your host and Co-Founder of PADT, Eric Miller is joined by PADT’s David Mastel, Joe Woodword, Manoj Mahendran, Matt Sutton, Michael Griesi, Tom Chadwick, and Ted Harris, for a discussion on what is new and improved in the recently released ANSYS 19.
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Phoenix Business Journal: Climbing the steepest technology slope – 5 suggestions for better productivity software integration

Most companies invest a lot of money into software productivity tools and then expect the various tools to work together. The reality is that connecting different products is hard, and is a common cause why many implementations fail. In “Climbing the steepest technology slope: 5 suggestions for better productivity software integration” I make some suggestions based on real-world experience.

Phoenix Business Journal: Digital fingerprint: The emerging technology that will identify the world around us

The concept of digital fingerprints a technology that is finding its way into everything from food safety to tracking online fraud. It is so powerful that all technology companies should know what it is and understand how it plays in their products and services. I take a look at what it is and how to take advantage of it in “Digital fingerprint: The emerging technology that will identify the world around us.

Phoenix Business Journal: Cutting the cord and the freight train of change headed toward all of us

While looking at disconnecting my home from a cable provider, I came to the realization that millions of other consumers were doing the same thing. This would change Cable TV forever. And what about other technologies, like the ones our company is built on. In “Cutting the cord and the freight train of change headed toward all of us” I muse on what could happen and what we can do about it

Finding curve directions in ANSYS SpaceClaim   

As it so often does, another blog article idea came from a tech support question that I received the other day. “How do you view edge directions in ANSYS SpaceClaim?

You can do it in Mechanical, on the Edge Graphics Options Toolbar:

This will turn on arrows so that you can see the edge directions. The directions of the edges or curves affects things like mesh biasing factors and mass flow rate boundary conditions. You need to make sure that all your pipes in a thermal analysis, for instance, are flowing in the same direction.

(I have also had three tech support calls about weird spikes showing up in customers’ geometry. The Display Edge Direction is also how you turn those off.)

In ANSYS SpaceClaim, there is no way to just display the edge directions. The directions are controlled by which point you pick first while sketching, so if you are careful, you can make sure they are all consistent. But that doesn’t help when you read in CAD files.  So I thought I would share with you what I found, after a little bit of digging and playing. I discovered that the Move Tool behaves in a very specific way, a way that we can use for our need.

When you pick on the edge of a surface or solid, or even a straight sketched line, the red arrow of the Move Tool will point in the direction of the curve. These directions match what gets shown in Mechanical.

For splines, it’s a little bit different. If you just pick a spline with the Move Tool, the triad will align with the global coordinate system.

To see the spline direction, you first have to hover over the spline, to show the vertices of the spline.

Then you can pick an interior vertex, and the Blue arrow of the Move Tool will follow the spline direction.

This only works at the interior vertices, and not at the ends. At the ends, the Blue tool arrow will always point outward from the spline endpoints, so you won’t really know which is the correct spline direction.

I have also found that this technique does not work on sketched circles or arc because the tool always anchors to the center of the curve, and not to the curve itself.  You can, however, use the Repair>Fit Curves tool to convert arcs to splines, using only the Spline option. Then the Move tool will show those directions as described above.  For circles, you have to make one more step, and first, use the Split tool to split the circle into two arcs.  All that though is, in my opinion, more work than it’s worth.

I hope this helps make your lives just a little easier. Have a great day.

Exploring On-Demand Manufacturing with Carbon 3D – Webinar

Join Carbon’s Production Engineer, Johnathon Wright and PADT’s Additive Manufacturing Solutions Account Manager Renee Palacios for a discussion on the various capabilities and applications of Carbon 3D’s exciting new technology.

Attend this free webinar in order to learn about:

  • What PADT’s capabilities are as a production partner
  • How using Carbon is cheaper and faster than other methods
  • Carbon’s unique end product material properties
  • And so much more!
Don’t miss this informative presentation – Secure your spot today!



If this is your first time registering for one of our Bright Talk webinars, simply click the link and fill out the attached form. We promise that the information you provide will only be shared with those promoting the event (PADT).

You will only have to do this once! For all future webinars, you can simply click the link, add the reminder to your calendar and you’re good to go!