3D Printer/Scanner Bundles Now Available

We are very excited to offer 3 different 3D Printer and Scanner bundles to our customers. Each contain a variety of products to help you achieve optimal results.  They are all products that we use here at PADT everyday.  It is everything you need for 3D Scanning & Printing that works!

cubeGeomagic Capture Scanner and Mojo 3D printer bundle
Enjoy a commercial level 3D scanner and printer combo at an affordable entry level price.  This bundle starts with a Geomagic Capture Scanner coupled with Geomagic Wrap software enabling users to easily and accurately scan a physical model and transform point cloud data, probe data and imported 3D formats (STL, OBJ, etc.) into 3d polygon meshes for use in manufacturing, design and analysis. Because we know your time is valuable, this bundle also includes a geoCUBE computer workstation built specifically for handling the large number of data points typically encountered when performing scanning.  Finally, print your model in your choice of a variety of colors on ABSplus using your Mojo 3D printer. With this bundle you can easily go from scan to print with for only $25,899. Training is included.

mojo_designer_in_cubicle
Departmental Desktop Printing Solutions
The Mojo 3D printer from Stratasys is a great solution to start making quality, duarable 3D models – right out of the box.  And now the price makes it even more affordable to have a 3D printer in every department.  A Mojo 3D printer with material package and Support Cleaning system now starts at $5,999 but we are offering a bundle discount for all your departmental needs with prices starting at $28,995 for 5 and $57,490 for 10 Mojos.  Everything you need to get a 3D printer on every floor!


uprint_se_3d_print_packEntry-level Reverse Engineering and Printing 
This entry-level reverse engineering package starts with a Geomagic Capture scanner with Geomagic Wrap software so that you can seamlessly scan and process data. Construct a usable CAD model from your scan data using SpaceClaim’s geometry creation tools.  Everything runs on the included geoCUBE computer workstation that efficiently handles the large amounts of data produced.  When you are ready to print your design,  you can use the included uPrint se Plus.  This all-in-one solution helps you save on design time and reduce outsourcing costs by bringing it all in-house starting at $41,400 including training. 

Bundles are available through 12/31/14.  Contact us for more info.

Join us in Colorado for a 3D printing Demo

happyhour563dprinting

PADT Colorado is excited to be partnering again with Alignex for a 3D printer demo/happy hour at their upcoming networking event.  

The event is from 10 am to 6pm and will feature guest speakers discussing the latest in engineering and design productivity.  PADT will be on site to discuss 3D printing during their happy hour from 5 to 6pm. 

For more details and to register for the event please click here.

Four Events to Help Celebrate Manufacturing in Arizona

logo_revaz

The month of October in Arizona is Manufacturer’s Month. Part of the Arizona Commerce Authoritie’s RevAZ program, this month of celebrations is an opportunity for those of us who make stuff, or support people to make stuff, to spread the word that the manufacturing community is robust, diverse, and has a major impact on the local economy.

Learn more on the RevAZ site: www.manufacturingrevolution.com 

PADT is attending three events, and hosting the closing event for the month. We hope to run in to you at the first three, and consider this the first of many invitations to join us for an open house and celebration on October 30th.

The three events open to the public are:

October 3rd, 2014 – 10:00 to 2:00
National Manufacturing Day Open House at AzAMI

The Arizona Advanced Manufacturing Institute (AzAMI) at Mesa Community College (MCC) is celebrating National Manufacturing Day by opening its doors to the community. Guided Tours of its enhanced machining, processing and additive manufacturing labs will be offered between 10am and 2pm.

1833 W. Southern Ave
Mesa, AZ 85202

Check out the event details here.

October 15th, 2014 – 12:30 to 6:30

AZTC Southern Arizona Tech + Business Expo: Where Technology and Manufacturing Connect

The Southern Arizona Tech + Business Expo is the regions premier showcase event for Manufacturing Month. Working in collaboration with the Southern Arizona Manufacturing Partners (SAMP), The Arizona Manufacturing Council (AMC), the RevAZ Program of the Arizona Commerce Authority, and the University of Arizona’s Tech Launch Arizona; the Expo will host informative panel discussions on strategies to grow your business faster.

The Westin La Paloma Resort
3800 E. Sunrise Drive
Tucson, AZ 85718

Check out the event details and register here.

October 30th, 2014 – 4:00 to 7:00pm

Celebrating Arizona Manufacturing

PADT is proud to host the closing celebration for Arizona Manufacturer’s Month. A variety of companies and organizations will be exhibiting their activities in the future of manufacturing. Visitors will get a chance to see some of the more advanced applications of manufacturing in the state as well as tours of the PADT facility.

Food and drinks will be provided along with great opportunities to network and get to know the community a little better.

PADT
7755 S. Research Drive
Suite 110
Tempe, AZ 85284

Register for the event here.

Congratulations to 2014 AZBioAwards Winners

BioAwards-2014-PADT- awards1 - CopyLast week, on September 17th, the Arizona Bio Technology community gathered for the 20144 AZBioAwards.  This year PADT was once again privileged to not only attend, but to again 3D Print the awards themselves.   PADT also had a both, which gave us an opportunity to talk with many of our customers who were attending.

This event honors some of the leaders in industry and is a chance for everyone involved to get together and celebrate all the progress that is made each year in this area.

PADT was also pleased to receive recognition for our 20th Anniversary from AZBIO.

You can view a press release about the whole AZBio Week, including the awards, here.

You can see pictures from the event on Facebook, here.

Here is a picture of the awards we made:

BioAwards-2014-PADT- awards2 - Copy

And here is our both with Ward Rand, Josh Heaps, and Andrew Miller interacting with a customer:

BioAwards-2014-PADT- booth5

geoCUBE: Computers for Scanning

PADT just released a line of computer workstations  specifically designed for use with a variety of optical scanners: geoCUBE Scanning Workstations.

Scanning technology has come a long way.  It is relatively easy to scan a real physical part with a variety of different scanning technologies and capture the geometry for use in inspection, design, reverse engineering, or to directly replicate a part with 3D Printing.  The problem is that a good scanner produces a huge  number of data points and a standard office computer, laptop, or even most CAD workstations bog down and perhaps even crash when you try to view or manipulate that much data.  

geocube-hardware-picsWhen we ran into that exact problem here at PADT when we were doing scanning services for customers.  On a nice CAD workstation it was taking almost a whole day to clean up and process a full scan or a large part.  Our manufacturing team asked if they could power one of the CUBE Simulation Computers we use for CFD.  If you know CFD people you know they said “No, but can I also run on your box if you are not using it?”  So they went to our IT staff, the people who design CUBE systems and asked for a custom built machine for scanning.

The result was a breakthrough.  That 20 hour job was finishing in about two hours and we were able to spin the points and the resulting triangle file around on the screen in real time. We liked it so much we decided to come up with four systems spanning the needs of scanning users, and offer them along with the scanner we sell, or to anyone that might need one.

Below is a screen shot of the table showing the four systems, from a basic small box that you can use to drive your scanner, to the power system that we use.  You can download the brochure here, or visit the web page here

geoCUBE-Spec-Table-Screen-Shot

As always, feel free to contact us to get more information and see how we can help you find the right scanner and the perfect computer to go with it.

PADT Opens Utah Office

PADT-UtahIt is now official: PADT has an office in the Salt Lake City area, second after the class A office space in Austin, TX.  Last week we signed a lease for a space at 5282 S Commerce Dr in Murray, Utah.  We have been looking for a while and when this location opened up we felt it was located in a great spot and was the size we needed.  It is 17 minutes from downtown Salt Lake City, less than 30 minutes to most of our SLC customers, and not a bad drive to those who are north and south, right up or down I-15.

This office will focus on providing sales and technical support to our Utah Stratasys and ANSYS customers.  It will provide enough space for a few demo 3D Printers and also has a great meeting room for training and mentoring sessions.

You can read more in the official press release here.  

To get a feel for where it is located, here is a screen grab.

        PADT-Utah-Office-Map

Proximity to some of the best skiing in the country was not much of a factor in the decision process… but it helped.

Here is a shot of Anthony, Doug, Patrick, and Mario modeling in the hallway. 

PADT-Utah-Team-Halway

It will take us a month or so to get everything up and running, but once done we will set up a time for an open house. Watch this space for more about our continued growth and success in Utah.

Spreading the Word on 3D Printing at 3 Events in 3 States this Month

PADT-Logo-Stained-Glass-Rendering1PADT has been asked to share our expertise in 3D Printing at three different events in the month of September.  We look forward to the opportunity to talk about how additive manufacturing is being used today, and how it can be used in the future.  

September 11, 2014 – Salt Lake City, Utah
Utah Manufacturers Association Summit
We will have a booth and will be participating in the summit, representing the application of additive manufacturing. This informative all-day seminar will teach you about the revolutionary UtahCAN Database and how it can benefit your company, how to utilize social media to your advantage, better handle impacts on your business and leadership strategies to change your workplace.

September 12, 2014 – Albuquerque, New Mexico
TechFiestaABQ2014 TechRev: State of the art and Digital Fabrication
PADT’s very own Jeff Strain will be on the “State of the art and digital fabrication” panel from 9:00 to 10:00. TechRev is a full day conference featuring tracks for technologists, entrepreneurs and the business community produced by the NM Technology Council.

September 18, 2014 – Phoenix, Arizona
SAE Arizona Section September Meeting
PADT co-owner Eric Miller will be giving a presentation on Additive Manufacturing technologies.

We hope to see you at one of these events.  If you would would like PADT to participate as a speaker, panel member, or an exhibitor, please contact us and we will check our schedule. We truly do love talking about this stuff.
Look for even more chances to interact with PADT on 3D Printing in October, during the Arizona Manufacturing Month.

AZ Commerce Authority and Tech Council Announce Innovation Award Finalists

Governor's Celebration of Innovation (GCOI)The  Arizona Commerce Authority and Arizona Technology Council  named the winners and finalists today for the 11th annual Governor’s Celebration of Innovation (GCOI) awards.  You can read about it at the Phoenix Business Journal

As always, a great list of finalists and winners. We were once again pleased to see a tow PADT customers in the list:

  • SynCardia Systems in Tucson is a finalist for the Innovator of the Year Award – Small Company
  • Securaplane Technologies, in Oro Valley, is a finalist for the Innovator of the Year Award – Large Business


These two outstanding companies, along with the other finalists, show the breadth and depth of technology companies in Arizona. From industry leading small business software providers to a start-up built around a better shovel, tech companies across the state are growing and making people around the world stand up and take notice. 

The educational Award winners and finalists were also great to see, showing the future of technology is also strong.  The Future Innovators of the Year are always our favorite, their projects making me feel like I really slacked in High School. 

As usual, PADT will be at this years Celebration where the awards, 3D Printed by PADT, will be handed out.  We hope to see many of you there.

PADT Presents 3DPAZ Contest and FIRST Robotics Grant

3DPAZ
PADT has always been a proud supporter of STEM education in our community.  This summer we have been busy planning some new activities to help support local schools.  Today we are busy attending the Innovation Arizona Summit which is a joint collaborative of the Arizona SciTech Festival, the MIT Enterprise Forum Phoenix and the Arizona Commerce Authority.

 As part of our attendance, we will be promoting our first ever 3D printing contest, 3DPAZ  which will challenge high school students in Arizona with the task of creating or improving an existing engineering product.  We are very excited to be launching this contest and cannot wait to see what students come up with. Please visit our website for more information on how to take part in this contest by clicking here.

We are also very excited to be extending our support to the FIRST Robotics Competition by way of a new grant program for Arizona schools or organizations that are competing in the in the 2014/2015 FRC season.  If you are interested in either the 3DPAZ contest or the FRC Grant program, please email Kathryn Pesta at kathryn.pesta@padtinc.com.

Signs of Building Momentum Underscore 2014 AZ Tech Council CEO Retreat

ceo-retreatWhen you get an invite for a “CEO Retreat” the word boondoggle tends to come to mind.  But this is Arizona and we like to have fun here, but we are also a very practical and hard working people, so even a retreat in Sedona is a value added experience.  Hosted by the great staff of the Arizona Technology Council, the 2014 CEO Retreat was a useful and enjoyable event. 

This year the full event was held at L’Auberge de Sedona, truly one of the nicest spots in Sedona, what may be one of the coolest places in the state.  The reception Monday night was a great chance to catch up with everyone, meet some new people, and touch base on what happened in the previous year.  It was also the first time I noticed what would become a common theme – there is a growing momentum  in the Arizona technology community.  During the seminar the following day, that same theme grew louder and stronger.

For a long time the technology business community in Arizona has been fragmented and focused outside of the state.  Housing and real estate are huge business here and it is sometime forgotten there is a diverse and significant number of high technology businesses here.  

Sedona has so many incredible views, you find yourself staring out the window with your jaw dropped a lot.
Sedona has so many incredible views, you find yourself staring out the window with your jaw dropped a lot.
After talking with other business owners or C-level people, it became obvious that business large and small are seeing good steady growth. Larger companies are doing more and more of their work here in state, and moving more of their operations to the state.  I learned how one of Arizona’s most successfully tech companies has quietly added significant services offerings to their long term business model that is allowing them to grow beyond their traditional business.  I also chatted with several small software companies that are making that transition from start-up to growth company, adding jobs and talent.  And the impact of data centers and providing services and infrastructure for “the cloud” was obvious and significant on the overall community. One of our favorite segments, Aerospace was a bit underrepresented. So I used every opportunity to point out how well Orbital Sciences is doing with its rocket programs, Honeywell is creating an Additive Manufacturing (3D Printing) Center of Excellence here in the valley, and a handful of smaller companies are making significant strides in UAV technology.  I didn’t really have time to talk about all the great Cleantech companies we know about.

This growing momentum was best expressed when a Silicon Valley insider and a guest from San Diego both commented on how something important and significant is going on with the Arizona technology community. 

In between such discussions we had a great sessions  learning about funding opportunities and strategies for capital, suggestions for finding great employees, resources for start-ups, tips for digital marketing, and much more. We finished with a great workshop on creating meaningful content to establish your company as domain experts.  

There was golf the first day, but I decided to not drag the PADT name down in shame.  Instead I enjoyed sitting on the hotel patio and watch the rain come down.  It has been a hot summer here in Phoenix and enjoying nature air conditioner was much better than loosing little white balls in the cactus.

Rain falling on Oak Creek from the Hotel Patio.  The Temp dropped to around 65F and then the sun came out.
Rain falling on Oak Creek from the Hotel Patio. The Temp dropped to around 65F and then the sun came out.

All-in-all a great event, at a great location, with great people.

Throwback Thursday: 3D Printing on “Good Morning America” in 1989

3dprinting-1989

Note: This post is not displaying correctly, here is a link to the video:
http://youtu.be/NpRDuJ5YgoQ

Take a look at this science segment that Jeff Strain found on Stereolithography from 1989.  If you ignore the hair styles (Joan Lunden rocked that helmet hair) the report isn’t that much different from news coverage that 3D Printing is getting today. But the technology has sure progressed.

To add some additional perspective, according to the 2014 Wohlers Report, 104 systems were sold in 1989. 94 SLA machines from 3D Systems and 10 systems from now defunct Japanese SLA providers. 

The same report estimates that for 2013 9,823 commercial systems were sold by over 33 different suppliers.  This does not include the personal printer (low cost desktop) systems, which was estimated at over 72,000 units!.  That is 9,345% growth over 24 years for commercial systems.. 66,702 systems have been tracked as old.  

Take a look at the video. It is truly fascinating how the message still resonates and how predictions for replacing traditional manufacturing were maybe a bit optimistic.  But even in the early days, this report captured the promise of the technology. 

It has been an incredible ride, and it is not over yet.

Additive Manufacturing Motor Trends

Additive manufacturing (AM) has been used in the motor sports world for years.  Now more than ever, race teams have found that additive manufactured parts have the quality and durability to meet their demands. From NASCAR to the World Rally Championship, race teams around the world are excited about the possibilities that AM brings to the table. For an interesting webinar on-demand and a great whitepaper, click the image below. 68905-Motor-Trends-Webinar_960x350

3D Printing and PADT hit the Airwaves

money_radioLocal station Money Radio – 1510AM  99.3FM – is broadcasting a show on 3D Printing from PADT.  Technology, Opportunity and Happiness, hosted by John Barnabas, will be broadcasting live from PADT on July 29th from 12 noon till 1:00 pm.  The show includes a studio audience and will focus on how 3D printing is impacting business and the markets.  

There is room in the audience for about 30 people, so register now to reserve your seat.  We will cover the basics of the technology, but the real discussion will be about how this technology has and is transforming the way people innovate, and the way companies manufacture products. Lunch will be served and we will keep the discussion going and giving tours after the broadcast for anyone that wants to learn more.

If you can’t attend, you can listen live in Arizona on 1510 AM or 99.3 FM.  And you can always listen from anywhere over the web hereStratasy-Mojo-3D-Printer-in-Shopping-Cart_thumb.jpg

Top 10 New Thermal Fluid Modeling Capabilities in Flownex 2014

3D graphWe are pleased to announce the release of Flownex SE 2014.  This is a very exciting release for all of us involved in Flownex because it introduces a mix of advanced features and usability enhancements – we love better and easier.  We will be publishing more information about this release, as well as videos and webinars. While we set all of that up, we wanted to whet everyone’s appetite and give you a list of what we feel are the 10 most important enhancements.

  1. Rotating components, Swirl Boundary, and General Turbine and Compressor Models 
    A new library has been added which models rotating flow on a system level. Focusing on secondary flow and heat transfer in turbine engines, it includes all the components needed including compressors, turbines, seals, gaps, nozzles, and cavities. A complete library for Steam Turbine modeling was also added. 
  2. Importing and Geometries
    Users can read in 2D and 3D layout files in common formats and directly create Flownex models from the geometry. The model and results can then be visualized with the 3D geometry.
  3. GIS File Support
    When modeling systems that cover a large area, such as water or gas pipelines, the geographical data can be imported for display and to automatically include altitude into the model. 
  4. Connections to ANSYS Products
    Users can import 3D Pipe geometry as an ANF file, and connect to ANSYS Mechanical and ANSYS Fluent for co-simulation.
  5. Link to Mathcad
    Users can transfer parametric data to and from Mathcad worksheets
  6. Graphical Script Generation Tool
    Users can use Quick Script to create complex scripts to customize their processes or models without having to learn the full scripting language
  7. New Designer Tools to Quickly Model Common Systems.
    Designer tools atomically iterate on a user’s model to calculate unknown values for them. This release includes tools for calculating mass flow when only pressure is known at a boundary, automatically calculating steady state conditions in a two-phase tank, and a component designer that calculates input parameters for common components so that those components deliver the users requested mass flow.
  8. Five Additional Convection Models 
    Based on user input, five new models were added to the Dittus-Boelter correlation for calculating heat transfer coefficients: tube, shell-side single phase, shell-side horizontal tube condensation, ribbed wall channel, and channel with pedestals. 
  9. Exit Thrust Nozzle Added
    New model in subsonic and supersonic flow at the outlet of a flow network with gasses and superheated fluids
  10. Additional Enhancements:
    Support for miter bends in piping
    3D graphs
    Radiation supports multiple surface enclosures
    The range of methane two phase fluid was increased
    Support for 64 bit 
    Several more values can be changed during a transient solution

The best way to learn more about these additions, or anything about Flownex, is to contact Roy Haynie at roy.haynie@padtinc.com or 480-813-4884.  
There is also some more detailed material here:

 

3D Color Printing the 2014 Arizona SciTech Festival Awards

photo 2The best way to promote and celebrate science and technology is with science and technology.  And this year PADT was able to do just that by using 3D Color Printing to make the recognition awards for the 2014 sponsors of the Arizona SciTech Festival.

The Arizona SciTech Festival is a new but growing player in the Arizona STEM landscape.  After three short years it has become the preferred way for science and technology companies and educators to engage with the public.  This year’s festival, held in February and March, was a huge success.  And none of it would be possible without the support of sponsors. PADT was honored to once again the awards that are given to these sponsors in recognition of their contributions. 

In the past we mixed traditional manufacturing and 3D Printing to make the awards. But this year we were able to use our new Stratasys Objet500 Connex3 to make the bulk of this years awards, and our Stratasys FORTUS 400 to make the stands.  The resulting awards are better than we had hoped for. 

The Process

The way the color printer works is you have to create a separate STL file for each color you want to print. So I needed to take a 2D vector art file and convert it into a collection of 3D STL files that represent the part I want printed.

I started by taking an Adobe Illustrator file of the AZ SciTech Festival logo, cleaning it up, and exporting it as a *.DWG file.
azstf-award-illustrator
I then imported it into my CAD tool. I happen to use SolidEdge, but the process should work with any modern CAD tool. I had to clean up the lines a lot.  In a graphic art image you can have small gaps, little line segments, and even polygons that self intersect. But in CAD you have to clean that all up. Plus some features were just too small to see in the 3D Printed object, so I simplified those. This was the most difficult part of the process.
azstf-award-solidedge-sketch

Once everything is clean you simply go through and extrude each polygon that you want printed, using the cleaned up sketch as your geometry.  Here is the first solid, and the simplest, the tail:
azstf-award-solidedge-extrude1

Once all the polygons are extruded, I assigned colors so I could visualize what the final part would look like. I also put a round on all the top edges, knowing from experience that even putting a small round on a part like this will increase the final parts attractiveness.
azstf-award-solidedge-extruded

The base needed to be a separate solid, because I needed it to be a different color. So I just made a new part for that and made an assembly. This keeps all of the solids separate. The letters were made just like the lizard logo, I went in to Adobe Illustrator and created the text outline, following the circle that defines the award. I exported that as DWG, imported it into SolidEdge, then extruded each letter.  
azstf-award-solidedge-medalian

The next step was to export the assembly as an STL file.  This file contained all the solids.  This was read in to the software that comes with the Objet500 Connex3. The operator then had to click on each object and assign a color from the chosen pallet.  It turns out that the official ScitTech Festival colors match one of the pallets closely, so we were able to get all the colors in the print. 

Once this was done, we simply printed 28 at a 3″ diameter, and 9 at 2″. Here is a video showing the printing process.

The resolution and brightness of the colors was very nice. Here are some images. Color parts just look better.
p7

For the base, I just came up with something that was thin and easy to build in using FDM because I wanted a strong part that was inexpensive that would also take a decal with the recipients name on the front, and information about the award on the back.  
azstf-award-solidedge-base

Here is a stack of the printed bases.
photo 1

And the final awards, ready to go to all those sponsors.
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Why Does it Matter

This effort is great example of the power of 3D Printing to a create a smaller number of custom objects. Standard awards form an awards shop are cheaper, but they are generic.  Using traditional methods to make custom awards is expensive and often labor intensive.  By making the whole award using a 3D Printer we were able to reduce the cost and the time for these unique objects, and were able to use advanced technology to highlight the sponsorship of an event that celebrates just that.  Kind of cool.

It is also a great example of the long term power of 3D Printing.  As was covered in a recent blog post, the real power of this technology is that it lets people without manufacturing or craftsman skills to create real objects, without a collection of equipment they don’t need or don’t know how to use. The applications of this power are endless. 

If you want to learn more about how you can do your own 3D Printing or how PADT can provide it to you as a service, contact us today.